Optical Encoders Optimized for Stepper Motors

By TRINAMIC Motion Control GmbH 68

Optical Encoders Optimized for Stepper Motors

TRINAMIC Motion Control presents a new family of optical rotary encoders optimized for stepper motor servos. The introduction is driven by a general trend towards energy and cost efficient stepper motor servos replacing DC or BLDC drives, which rely on a gearbox to supply sufficient torque at low speed, where stepper motors have their strength.

Stepper motor servos with field oriented control are more and more popular. Increased efficiency, precision, and dependability drive this trend. For perfect control, they require high-resolution encoders. In the best case, the encoder resolution is a multiple of the motors full-step resolution. This avoids interferences between motor torque ripple and encoder readings. The resolution of the encoder translates directly to the position accuracy.

TRINAMIC has pioneered closed loop stepper motors for embedded motor control with its closed loop motion control IC TMC4361. They built a full line of closed loop motion control ICs including TMC4670, a chip providing fast, hardware field oriented control for both two and three phase motors.

The encoders are designed to be mounted on stepper motors with a flange size from NEMA11 (20 mm) to NEMA36 (86 mm). Using reflective code-wheels, they allow for small and low profile housings.

TMCS-20 comes with a resolution of 32768 and a shaft diameter of 4 mm for small motors down to NEMA11. TMCS-28 is available for shaft diameters of 5 mm and 6.35 mm and TMCS-40 for shaft diameters of 6.35 mm. The latter two have a resolution of 10,000 increments per revolution.

Applications
  • Industrial automation
  • Robotics
  • Medical devices

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