DC1688A

1
dc1688afa
DEMO MANUAL DC1688A
DESCRIPTION
LT3652HVEDD
17.7V to 34V Input SLA 2A
Battery Charger For Solar Power
Demonstration circuit 1688A is a sealed-lead acid 2A
battery charger for solar power applications featuring the
LT3652HVEDD. The LT3652HV is a complete mid-power
battery charger that can operate over a wide input volt-
age range. The charger employs a 3.3V battery voltage
feedback reference that allows the voltage for charging to
be adjusted up to 18V. The LT3652HV has an input voltage
regulation loop which reduces charge current if the input
falls below a programmed level, set with a resistor divider.
The circuit provides constant-current/constant-voltage
charging with a maximum charge current of 2A that is
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear
Technology Corporation. All other trademarks are the property of their respective owners.
Table 1. Typical Specifi cations (T
A
= 25°C)
PARAMETER CONDITIONS VALUE
Input Voltage Range 17.7V to 34V
V
BAT
Charge/V
BAT
Float 14.3V to 14.5V/13.4V to 13.6V
Output Charge/Float Voltage Constant Voltage Mode 14.4V/13.5V
Output Current Limit I
LIM
V
IN_REG
Greater Than 2.7V 2A
PERFORMANCE SUMMARY
programmed by a current sense resistor. A precondition
feature trickle charges a low voltage battery, and bad
battery detection provides a signal if the battery doesn’t
respond to preconditioning.
The LT3652HVEDD is available in a 12-lead (3mm × 3mm)
DFN surface mount package with an exposed pad.
Design fi les for this circuit board are available at
http://www.linear.com/demo
OPERATING PRINCIPLE
LT3652HV is a complete monolithic mid-power battery
charger, addressing high input voltage applications with
solutions that require a minimum number of external
components. The IC uses a 1MHz constant frequency,
average current mode step-down architecture.
The LT3652HV maximizes effi ciency during charging cycles
by using a bootstrapped supply to drive the internal power
switch. Figures 1 and 2 display charger effi ciency and input
current for various input voltages and battery voltages. A
precision threshold shutdown pin allows the incorporation
of UVLO functionality using a simple resistor divider. The
IC can also be put into a low-current shutdown mode, in
which the input supply bias is reduced to only 15μA.
The LT3652HV incorporates several degrees of charge cur-
rent control freedom. The overall maximum charge current
is set using an external inductor current sense resistor. The
LT3652HV employs an input voltage regulation loop which
reduces charge current if the input voltage falls below a
programmed level, set with a voltage divider. This can be
seen in Figure 3. When the LT3652HV is powered by a
solar panel, the input regulation loop is used to maintain
the panel at peak output power.
The LT3652HV automatically enters a battery precondi-
tion mode if the sensed battery voltage is very low. In
this mode, the charging current is reduced to 15% of
the programmed maximum, as set by the inductor sense
2
dc1688afa
DEMO MANUAL DC1688A
QUICK START PROCEDURE
Demonstration circuit 1688A is easy to set up to evaluate
the performance of the LT3652HVEDD.
resistor, R
SENSE
. Once the battery voltage increases to
the precondition threshold, the IC automatically increases
maximum charging current to the full programmed value.
DC1688A programs the output voltage to be 14.4V during
charging and the 9.5V precondition threshold is internally
set as a fraction of the programmed output voltage.
The LT3652HV can use a charge current based ‘C/10’
termination scheme, which ends a charge cycle when the
battery charge current falls to 1/10th the programmed
maximum charge current. The LT3652HV also contains
an internal charge cycle control timer, for timer-based
termination. When using the internal timer, the IC com-
bines C/10 detection with a programmable time constraint,
during which the charging cycle can continue beyond the
C/10 level. DC1688A programs a lower 13.5V fl oat output
voltage at the time the C/10 condition occurs. Use of the
internal timer allows DC1688A to provide a fl oat voltage
to the battery until the charge cycle terminates because
time elapses. The timer on DC1688A is programmed so the
circuit can provide a fl oat voltage all day, as may be needed
by a solar panel application. When the timer-based scheme
is used, the IC also supports “bad battery” detection, which
triggers a system fault if a battery stays in precondition
mode for more than 1/8th of the total charge cycle time.
Once charging is terminated and the LT3652HV is not
actively charging, the IC automatically enters a low current
standby mode where supply bias currents are reduced to
< 100μA. If the battery voltage drops 2.5% from the full-
charge fl oat voltage, the LT3652HV engages an automatic
charge cycle restart. The IC also automatically restarts a
new charge cycle after a bad battery fault once the failed
battery is removed and replaced with another battery.
The LT3652HV includes provisions for a battery tem-
perature monitoring circuit. This feature monitors battery
temperature during the charging cycle using a thermistor,
and suspends charging and signals a fault condition if the
battery temperature moves outside a safe charging range
of 0°C to 50°C.
The LT3652HV contains two digital open-collector outputs,
which provide charger status and signal fault conditions.
These binary-coded pins signal battery charging, standby
or shutdown modes, battery temperature faults, and bad
battery faults.
OPERATING PRINCIPLE
BATTERY VOLTAGE
3.3
70
EFFICIENCY
85
80
75
90
8.1 9.3 10.5 11.7 12.9 14.14.5 5.7
1688A F01
6.9
V
IN
= 24V
V
IN
= 15V
V
IN
= 12V
I
BAT
= 2A
BATTERY VOLTAGE
3.3
0.0
0.2
0.4
INPUT CURRENT
1.6
1.8
1.0
1.2
1.4
0.8
0.6
2.0
8.1 9.3 10.5 11.7 12.9 14.14.5 5.7
1688A F02
6.9
V
IN
= 24V
V
IN
= 15V
V
IN
= 12V
INPUT VOLTAGE
17.5
0.0
0.5
CHARGE CURRENT (A)
2.0
1.5
1.0
2.5
17.9 18 18.1 18.2 18.317.6 17.7
1688A F03
17.8
Figure 1. LT3652HV Effi ciency Figure 2. 2A Charge Current Figure 3. Charge Current vs Input Voltage
Using short twisted pair leads for any power connections,
with all loads and power supplies off, refer to Figure 4 for
the proper measurement and equipment setup.
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dc1688afa
DEMO MANUAL DC1688A
Figure 4. Proper Measurement Equipment Setup for DC1688A
Follow the procedure below:
1. Jumper and Power Supply Setting:
JP1 = 1 JP4 = 1
JP2 = 0 PS1 = OFF
JP3 = C/10 PS2 = OFF
2. Turn on PS2 and slowly increase the voltage until V
BAT
is 7.5V while monitoring the current into the BAT pin.
If the current is less than 5mA, turn on PS1. Increase
PS1 until V
IN
is 18V while monitoring the input current.
3. Verify the battery charging current is between 250mA
and 350mA. The CHRG LED should be on and the
FAULT LED should be off.
4. Increase PS2 until V
BAT
is 12.0V. Verify the input cur-
rent is between 1.3A and 1.7A, the battery current is
between 1.775A and 2.225A and that the CHRG LED
is on.
5. Increase PS2 until V
BAT
is 14.8V. Verify the battery charging
current is less than 5mA and that the CHRG LED is off.
6. Decrease PS2 until V
BAT
is 13.8V. Verify the battery charging
current is less than 5mA and that the CHRG LED is off.
7. Decrease PS2 until V
BAT
is 12.0V. Verify the battery
current is between 1.775A and 2.225A and that the
CHRG LED is on.
8. Set JP1 to 0. Verify the charging current is less than
5mA and that the FAULT LED and the CHRG LED are off.
9. Set JP1 to 1. Connect a jumper from the NTC pin to
ground. Verify the charging current is less than 5mA
and that the FAULT LED and the CHRG LED are on.
10. Remove the jumper from NTC to ground. Verify the
charging current is between 1.775A and 2.225A and
that the FAULT LED is off and the CHRG LED is on.
11. Turn on LOAD1 and set to 1A. Verify the voltage, Vsys-
tem, on the System Load terminal is approximately
equal to V
IN
. Turn off LOAD1. Decrease PS1 to 14.0V.
12. Verify the battery charging current is less than 5mA
and that the CHRG LED is off.
13. Increase PS1 to 18.5V. Verify the charging current is
between 1.775A and 2.225A and that the CHRG LED
is on. Set JP2 to 1. Decrease PS1 to 17.0V.
14. Set JP4 to 0. Setting JP4 to 0 turns off the charge
current when V
IN
is less than 17.7V. Verify the battery
charging current is less than 5mA and that the CHRG
LED is off.
15. Increase PS1 to 19.0V. Verify the charging current is
between 1.775A and 2.225A and that the CHRG LED
is on. Set JP4 to 1. Set JP2 to 0.
16. Turn off PS1 and PS2.
Note: All Connections from Equipment Should Be Kelvin Connected Directly to the Board Pins Which
They Are Connected to on This Diagram and Any Input, or Output, Leads Should Be Twisted Pair.
QUICK START PROCEDURE
1688a F04

DC1688A

Mfr. #:
Manufacturer:
Analog Devices Inc.
Description:
Power Management IC Development Tools LT3652HVEDD Demo Board - Power Tracking
Lifecycle:
New from this manufacturer.
Delivery:
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