LTC4010
10
4010fb
Shutdown State
The LTC4010 remains in micropower shutdown until V
CC
(Pin 15) is driven above BAT (Pin 10). In shutdown all
status and PWM outputs and internally generated supply
voltages are inactive. Current consumption from V
CC
and
BAT is reduced to a very low level.
Charge Qualification State
Once V
CC
is greater than BAT, the LTC4010 exits micropower
shutdown, enables its own internal supplies and switches
V
CDIV
to GND to allow measurement of the average single-
cell voltage. The IC also verifies that V
CC
is at or above 4.2V,
V
CC
is 510mV above BAT and V
CELL
is between 350mV and
1.95V. If V
CELL
is below 350mV, no charging will occur, and
if V
CELL
is above 1.95V, the fault state is entered, which
is described in more detail below. Once adequate voltage
conditions exist for charging, READY is asserted.
If the voltage between V
TEMP
and GND is below 200mV, the
LTC4010 is paused. If V
TEMP
is above 200mV but below
2.85V, the LTC4010 verifies that the sensed temperature
is between 5°C and 45°C. If these temperature limits
are not met or if its own die temperature is too high, the
LTC4010 will indicate a fault and not allow charging to
begin. If V
TEMP
is greater than 2.85V, battery temperature
related charge qualification, monitoring and termination
are disabled.
Once charging is fully qualified, precharge begins (unless
the LTC4010 is paused). In that case, the V
TEMP
pin is
monitored for further control. The charge status indicators
and PWM outputs remain inactive until charging begins.
Charge Monitoring
The LTC4010 continues to monitor important voltage and
temperature parameters during all charging states. If V
CC
drops to the BAT voltage or lower, charging stops and the
shutdown state is entered. If V
CC
drops below 4.25V or
V
CELL
drops below 350mV, charging stops and the LTC4010
returns to the charge qualification state. If V
CELL
exceeds
1.95V, charging stops and the IC enters the fault state. If an
external thermistor indicates sensed temperature is beyond
a range of 5°C to 60°C, or the internal die temperature
exceeds a resonable value, charging is suspended, the
charge timer is paused and the LTC4010 indicates a fault
condition. Normal charging resumes from the previous
state when the sensed temperature returns to a satisfactory
range. In addition, other battery faults are detected during
specific charging states as described below.
Precharge State
If the initial voltage on V
CELL
is below 900mV, the LTC4010
enters the precharge state and enables the PWM current
source to trickle charge using one-fifth the programmed
charge current. The CHRG status output is active during
precharge. The precharge state duration is limited to
t
MAX
/12 minutes, where t
MAX
is the maximum fast charge
period programmed with the TIMER pin. If sufficient V
CELL
voltage cannot be developed in this length of time, the fault
state is entered, otherwise fast charge begins.
Fast Charge State
If adequate average single-cell voltage exists, the LTC4010
enters the fast charge state and begins charging at the
programmed current set by the external current sense
resistor connected between the SENSE and BAT pins.
The CHRG status output is active during fast charge. If
V
CELL
is initially above 1.325V, voltage-based termination
processing begins immediately. Otherwise –∆V termination
is disabled for a stabilization period of t
MAX
/12. In that
case, the LTC4010 makes another fault check at t
MAX
/12,
requiring the average cell voltage to be above 1.22V. This
ensures the battery pack is accepting a fast charge. If
V
CELL
is not above this voltage threshold, the fault state is
entered. Fast charge state duration is limited to t
MAX
and
the fault state is entered if this limit is exceeded.
operaTion
(Refer to Figure 1)
LTC4010
11
4010fb
operaTion
(Refer to Figure 1)
Charge Termination
Fast charge termination parameters are dependent upon
the battery chemistry selected with the CHEM pin. Volt-
age-based termination (–∆V) is always active after the
initial voltage stabilization period. If an external thermistor
network is present, chemistry-specific limits for ∆T/t (rate
of temperature rise) are also used in the termination algo-
rithm. Temperature-based termination, if enabled, becomes
active as soon as the fast charge state is entered.
Successful charge termination requires a charge rate
between C/2 and 2C. Lower rates may not produce the
battery voltage and temperature profile required for charge
termination.
Top-Off Charge State
If NiMH fast charge termination occurs because the
∆T/∆t limit is exceeded after an initial period of t
MAX
/12
has expired, the LTC4010 enters the top-off charge state.
Top-off charge is implemented by sourcing one-tenth the
programmed charge current for t
MAX
/3 minutes to ensure
that 100% charge has been delivered to the battery. The
CHRG status output is active during the top-off state. If
NiCd cells have been selected with the CHEM pin, the
LTC4010 never enters the top-off state.
Automatic Recharge State
Once charging is complete, the automatic recharge state
is entered to address the self-discharge characteristics of
nickel chemistry cells. The charge status output is inactive
during automatic recharge, but V
CDIV
remains switched
to GND to monitor the average cell voltage. If the V
CELL
voltage drops below 1.325V without falling below 350mV,
the charge timer is reset and a new fast charge cycle is
initiated.
The internal termination algorithms of the LTC4010 are
adjusted when a fast charge cycle is initiated from auto-
matic recharge, because the battery should be almost fully
charged. Voltage-based termination is enabled immediately
and the NiMH ∆T/∆t limit is fixed at a battery temperature
rise of 1°C/minute.
Fault State
As discussed previously, the LTC4010 enters the fault state
based on detection of invalid battery voltages during vari-
ous charging phases. The IC also monitors the regulation
of the PWM control loop and will enter the fault state if
this is not within acceptable limits. Once in the fault state,
the battery must be removed or DC input power must be
cycled in order to initiate further charging. In the fault
state, the FAULT output is active, the READY output is
inactive, charging stops and the charge indicator output
is inactive. The V
CDIV
output remains connected to GND
to allow detection of battery removal.
Note that the LTC4010 also uses the FAULT output to indi-
cate that charging is suspended due to invalid battery or
internal die temperatures. However, the IC does not enter
the fault state in these cases and normal operation will
resume when all temperatures return to acceptable levels.
Refer to the Status Outputs section for more detail.
Insertion and Removal of Batteries
The LTC4010 automatically senses the insertion or removal
of a battery by monitoring the V
CELL
pin voltage. Should
this voltage fall below 350mV, the IC considers the bat-
tery to be absent. Removing and then inserting a battery
causes the LTC4010 to initiate a completely new charge
cycle beginning with charge qualification.
External Pause Control
After charging is initiated, the V
TEMP
pin may be used to
pause operation at any time. When the voltage between
V
TEMP
and GND drops below 200mV, the charge timer
pauses, fast charge termination algorithms are inhibited
and the PWM outputs are disabled. The status and V
CDIV
outputs all remain active. Normal function is fully restored
from the previous state when pause ends.
LTC4010
12
4010fb
Figure 2. LTC4010 PWM Control Loop
10
+
CC
EA
I
TH
I
PROG
R3
Q
PWM CLOCK
S
R
R4
R1
BAT
9
SENSE
R
SENSE
12
BGATE
14
TGATE
LTC4010
V
CC
R2
4010 F02
operaTion
(Refer to Figure 1)
Status Outputs
The LTC4010 open-drain status outputs provide valuable
information about the IC’s operating state and can be
used for a variety of purposes in applications. Table 1
summarizes the state of the three status outputs and the
V
CDIV
pin as a function of LTC4010 operation. The status
outputs can directly drive current-limited LEDs terminated
to the DC input. The V
CDIV
column in Table 1 is strictly
informational. V
CDIV
should only be used to terminate the
V
CELL
resistor divider, as previously discussed.
Table 1. LTC4010 Status Pins
READY FAULT CHRG V
CDIV
CHARGER STATE
Off Off Off Off Off
On Off Off On Ready to Charge
(V
TEMP
Held Low)
or Automatic Recharge
On Off On On Precharge, Fast or Top Off
Charge (May be Paused)
On On On or Off On Temperature Limits
Exceeded
Off On Off On Fault State (Latched)
PWM Current Source Controller
An integral part of the LTC4010 is the PWM current source
controller. The charger uses a synchronous step-down
architecture to produce high efficiency and limited thermal
dissipation. The nominal operating frequency of 550kHz
allows use of a smaller external inductor. The TGATE and
BGATE outputs have internally clamped voltage swings.
They source peak currents tailored to smaller surface-
mount power FETs likely to appear in applications providing
an average charge current of 3A or less. During the various
charging states, the LTC4010 uses the PWM controller to
regulate an average voltage between SENSE and BAT that
ranges from 10mV to 100mV.
A conceptual diagram of the LTC4010 PWM control loop
is shown in Figure 2.
The voltage across the external current programming
resistor R
SENSE
is averaged by integrating error amplifier
EA. An internal programming current is also pulled from
input resistor R1. The I
PROG
R1 product establishes the
desired average voltage drop across R
SENSE
, and hence,

LTC4010CFE#TRPBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Battery Management NiMH/NiCd Switchmode Standalone Battery Chargers
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

Products related to this Datasheet