MAX1637
Miniature, Low-Voltage,
Precision Step-Down Controller
10 ______________________________________________________________________________________
PWM Controller Block
The heart of the current-mode PWM controller is a
multi-input, open-loop comparator that sums four sig-
nals: the output voltage error signal with respect to
the reference voltage, the current-sense signal, the
integrated voltage-feedback signal, and the slope-
compensation ramp (Figure 3). The PWM controller is
a direct-summing type, lacking a traditional error
amplifier and the phase shift associated with it. This
direct-summing configuration approaches ideal
cycle-by-cycle control over the output voltage.
SHOOT-
THROUGH
CONTROL
R
Q
30mV
RQ
LEVEL
SHIFT
1X
gm
2X
OSC
LEVEL
SHIFT
REF
CURRENT
LIMIT
SYNCHRONOUS
RECTIFIER CONTROL
SHDN
CK
-100mV
CSH
CSL
CC
REF
FB
BST
DH
LX
V
GG
DL
PGND
S
S
SLOPE
COMPENSATION
SKIP
COUNTER
DAC
SOFT-START
Figure 3. PWM Controller Functional Diagram
MAX1637
Miniature, Low-Voltage,
Precision Step-Down Controller
______________________________________________________________________________________ 11
Idle Mode
When SKIP is low, idle-mode circuitry automatically
optimizes efficiency throughout the load-current range.
Idle mode dramatically improves light-load efficiency
by reducing the effective frequency, subsequently
reducing switching losses. It forces the peak inductor
current to ramp to 30% of the full current limit, deliver-
ing extra energy to the output and allowing subsequent
cycles to be skipped. Idle mode transitions seamlessly
to fixed-frequency PWM operation as load current
increases (Table 3).
Fixed-Frequency Mode
When SKIP is high, the controller always operates in
fixed-frequency PWM mode for lowest noise. Each pulse
from the oscillator sets the main PWM latch that turns on
the high-side switch for a period determined by the duty
factor (approximately V
OUT
/ V
IN
). As the high-side switch
turns off, the synchronous rectifier latch is set; 60ns later,
the low-side switch turns on. The low-side switch stays on
until the beginning of the next clock cycle.
In PWM mode, the controller operates as a fixed-fre-
quency, current-mode controller in which the duty fac-
tor is set by the input/output voltage ratio. PWM mode
(SKIP = high) forces two changes on the PWM con-
troller. First, it disables the minimum-current compara-
tor, ensuring fixed-frequency operation. Second, it
changes the detection threshold for reverse-current
limit from 0mV to -100mV, allowing the inductor current
to reverse at light loads. This results in fixed-frequency
operation and continuous inductor-current flow. PWM
mode eliminates discontinuous-mode inductor ringing
and improves cross-regulation of transformer-coupled,
multiple-output supplies.
The current-mode feedback system regulates the peak
inductor-current value as a function of the output volt-
age error signal. In continuous-conduction mode, the
average inductor current is nearly the same as the
peak current, so the circuit acts as a switch-mode
transconductance amplifier. This pushes the second
output LC filter pole, normally found in a duty-factor-
controlled (voltage-mode) PWM, to a higher frequency.
To preserve inner-loop stability and eliminate regenera-
tive inductor-current “staircasing,” a slope-compensa-
tion ramp is summed into the main PWM comparator to
make the apparent duty factor less than 50%.
The relative gains of the voltage-sense and current-
sense inputs are weighted by the values of the current
sources that bias four differential input stages in the
main PWM comparator (Figure 4). The voltage sense
into the PWM has been conditioned by an integrated
component of the feedback voltage, yielding excellent
DC output voltage accuracy. See the Output Voltage
Accuracy section for details.
Constant frequency PWM,
continuous inductor current
HeavyLow
Constant frequency PWM,
continuous inductor current
HeavyHigh
Constant frequency PWM,
continuous inductor current
LightHigh
SKIP
Pulse-skipping, discontin-
uous inductor current
LightLow
DESCRIPTION
LOAD
CURRENT
Table 3. SKIP PWM Table
PWM
PWM
PWM
Idle
MODE
FB
REF
CSH
CSL
CC
SLOPE COMPENSATION
V
CC
I2
R1
R2
TO PWM
LOGIC
OUTPUT DRIVER
UNCOMPENSATED
HIGH-SPEED
LEVEL TRANSLATOR
AND BUFFER
I1
I3 I4
V
BIAS
Figure 4. Main PWM Comparator Functional Diagram
MAX1637
Miniature, Low-Voltage,
Precision Step-Down Controller
12 ______________________________________________________________________________________
REF, V
CC
, and V
GG
Supplies
The 1.100V reference (REF) is accurate to ±2% over
temperature, making REF useful as a precision system
reference. Bypass REF to GND with a 0.22µF (min)
capacitor. REF can supply up to 50µA for external
loads. Loading REF reduces the main output voltage
slightly because of the reference load-regulation error.
The MAX1637 has two independent supply pins, V
CC
and V
GG
. V
CC
powers the sensitive analog circuitry of
the SMPS, while V
GG
powers the high-current MOSFET
drivers. No protection diodes or sequencing require-
ments exist between the two supplies. Isolate V
GG
from
V
CC
with a 20Ω resistor if they are powered from the
same supply. Bypass V
CC
to GND with a 0.1µF capaci-
tor located directly adjacent to the pin. Use only small-
signal diodes for the boost circuit (10mA to 100mA
Schottky or 1N4148 diodes are preferred), and bypass
V
GG
to PGND with a 4.7µF capacitor directly at the
package pins. The V
CC
and V
GG
input range is 3.15V
to 5.5V.
High-Side Boost Gate Drive (BST)
Gate-drive voltage for the high-side N-channel switch is
generated by a flying-capacitor boost circuit (Figure 2).
The capacitor between BST and LX is alternately
charged from the V
GG
supply and placed parallel to
the high-side MOSFET’s gate-source terminals.
On start-up, the synchronous rectifier (low-side
MOSFET) forces LX to 0V and charges the boost
capacitor to V
GG
. On the second half-cycle, the SMPS
turns on the high-side MOSFET by closing an internal
switch between BST and DH. This provides the neces-
sary enhancement voltage to turn on the high-side
switch, an action that boosts the gate-drive signal
above the battery voltage.
Ringing at the high-side MOSFET gate (DH) in discon-
tinuous-conduction mode (light loads) is a natural oper-
ating condition. It is caused by residual energy in the
tank circuit, formed by the inductor and stray capaci-
tance at the switching node, LX. The gate-drive nega-
tive rail is referred to LX, so any ringing there is directly
coupled to the gate-drive output.
Synchronous-Rectifier Driver (DL)
Synchronous rectification reduces conduction losses in
the rectifier by shunting the normal Schottky catch
diode with a low-resistance MOSFET switch. Also, the
synchronous rectifier ensures proper start-up of the
boost gate-driver circuit. If the synchronous power
MOSFET is omitted for cost or other reasons, replace it
with a small-signal MOSFET, such as a 2N7002.
If the circuit is operating in continuous-conduction
mode, the DL drive waveform is simply the complement
of the DH high-side-drive waveform (with controlled
dead time to prevent cross-conduction or “shoot-
through”). In discontinuous (light-load) mode, the syn-
chronous switch is turned off as the inductor current
falls through zero.
Shutdown Mode and Power-On Reset
SHDN is a logic input with a threshold of about 1.5V
that, when held low, places the IC in its 0.5µA shut-
down mode. The MAX1637 has no power-on-reset cir-
cuitry, and the state of the device is not known on initial
power-up. In applications that use logic to drive SHDN,
it may be necessary to toggle SHDN to initialize the
part once V
CC
is stable. In applications that require
automatic start-up, drive SHDN through an external RC
network (Figure 5). The network will hold SHDN low
until V
CC
stabilizes. Typical values for R and C are 1MΩ
and 0.01µF. For slow-rising V
CC
, use a larger capacitor.
When cycling V
CC
, V
CC
must stay low long enough to
discharge the 0.01µF capacitor, otherwise the circuit
may not start. A diode may be added in parallel with
the resistor to speed up the discharge.
Current-Limiting and Current-
Sense Inputs (CSH and CSL)
The current-limit circuit resets the main PWM latch and
turns off the high-side MOSFET switch whenever the
voltage difference between CSH and CSL exceeds
100mV. This limiting is effective for both current flow
directions, putting the threshold limit at ±100mV. The
tolerance on the positive current limit is ±20%, so the
external low-value sense resistor (R1) must be sized for
80mV / I
PEAK
, where I
PEAK
is the peak inductor current
required to support the full load current. Components
must be designed to withstand continuous current
stresses of 120mV / R1.
MAX1637
SHDN
R = 1MΩ
C = 0.01μF
V
IN
V
GG
C
R
V
CC
Figure 5. Power-On Reset RC Network for Automatic Start-Up

MAX1637EEE+T

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers Mini Precision Step Down
Lifecycle:
New from this manufacturer.
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