Data Sheet
March 27, 2008
QBK025A0B DC-DC Power Modules:
36-55Vdc Input; 12Vdc Output Voltage; 25A Output Current
LINEAGE POWER 7
Test Configurations
Note: Measure input reflected-ripple current with a simulated
source inductance (LTEST) of 12 µH. Capacitor CS offsets
possible battery impedance. Measure current as shown
above.
Figure 9. Input Reflected Ripple Current Test
Setup.
Note: Use a 1.0 µF ceramic capacitor and a 10 µF aluminum
or tantalum capacitor. Scope measurement should be made
using a BNC socket. Position the load between 51 mm and
76 mm (2 in. and 3 in.) from the module.
Figure 10. Output Ripple and Noise Test Setup.
LOAD
CONTACT AND
SUPPLY
I
I
CONTACT
V
I
(+)
V
I
(–)
V
O1
DISTRIBUTION LOSSES
RESISTANCE
I
O
V
O2
Note: All measurements are taken at the module terminals.
When socketing, place Kelvin connections at module
terminals to avoid measurement errors due to socket contact
resistance.
Figure 11. Output Voltage and Efficiency Test
Setup.
Design Considerations
Input Source Impedance
The power module should be connected to a low
ac-impedance source. A highly inductive source
impedance can affect the stability of the power
module. For the test configuration in Figure 9, a 100μF
electrolytic capacitor (ESR<0.7Ω at 100kHz), mounted
close to the power module helps ensure the stability of
the unit. Consult the factory for further application
guidelines.
Safety Considerations
For safety-agency approval of the system in which the
power module is used, the power module must be
installed in compliance with the spacing and
separation requirements of the end-use safety agency
standard, i.e., UL 1950, CSA C22.2 No. 60950-00,
and VDE 0805:2001-12 (IEC60950 3
rd
Ed).
If the input source is non-SELV, for the module’s
output to be considered as meeting the requirements
for safety extra-low voltage (SELV), all of the following
must be true:
The input source is to be provided with reinforced
insulation from any other hazardous voltages,
including the ac mains.
One V
IN
pin and one V
OUT
pin are to be grounded,
or both the input and output pins are to be kept
floating.
The input pins of the module are not operator
accessible.
Another SELV reliability test is conducted on the
whole system (combination of supply source and
subject module), as required by the safety
agencies, to verify that under a single fault,
hazardous voltages do not appear at the
module’s output.
Note: Do not ground either of the input pins of the
module without grounding one of the output
pins. This may allow a non-SELV voltage to
appear between the output pins and ground.
The power module has extra-low voltage (ELV)
outputs when all inputs are ELV.
The input to these units is to be provided with a
maximum 15 A fast-acting (or time-delay) fuse in the
unearthed lead.
Data Sheet
March 27, 2008
QBK025A0B DC-DC Power Modules:
36-55Vdc Input; 12Vdc Output Voltage; 25A Output Current
LINEAGE POWER 8
Feature Description
Remote On/Off
Two remote on/off options are available. Positive logic
remote on/off turns the module on during a logic-high
voltage on the ON/OFF pin, and off during a logic low.
Negative logic remote on/off turns the module off
during a logic high and on during a logic low. Negative
logic, device code suffix "1," is the factory-preferred
configuration. The on/off circuit is powered from an
internal bias supply. To turn the power module on and
off, the user must supply a switch to control the
voltage between the on/off terminal and the Vi (-)
terminal (Von/off). The switch can be an open
collector or equivalent (see Figure 12). A logic low is
Von/off = 0.0V to 0.8V. The typical Ion/off during a
logic low is 10 µA. The switch should maintain a logic-
low voltage while sinking 10µA. During a logic high,
the maximum Von/off generated by the power module
is 5.0V. The maximum allowable leakage current of
the switch at Von/off = 2.0V is 6.0µA. If using an
external voltage source, the maximum voltage V on/off
on the pin is 14.0V with respect to the Vi (-) terminal. If
not using the remote on/off feature, perform one of the
following to turn the unit on:
For negative logic, short ON/OFF pin to VI(-).
For positive logic: leave ON/OFF pin open.
V
O
(+)
V
O
(–)
V
I
(–)
+
I
on/off
ON/OFF
V
I
(+)
LOA
D
V
on/off
Figure 10. Circuit configuration for using Remote
On/Off Implementation.
Over Current Protection
To provide protection in a fault output overload
condition, the module is equipped with internal
current-limiting circuitry and can endure current
limiting for a few mili-seconds. If the over current
condition persists beyond a few milliseconds, the
module will shut down and remain latched off. The
over current latch is reset by either cycling the input
power or by toggling the on/off pin for one second. If
the output overload condition still exists when the
module restarts, it will shut down again. This operation
will continue indefinitely until the over current condition
is corrected.
An auto-restart option is also available. An auto-restart
feature continually attempts to restore the operation
until fault condition is cleared.
Input Under/Over Voltage Lockout
At input voltages above or below the input under/over
voltage lockout limits, module operation is disabled.
The module will begin to operate when the input
voltage level changes to within the under and
overvoltage lockout limits.
Over Temperature Protection
These modules feature an over temperature
protection circuit to safeguard against thermal
damage. The circuit shuts down and latches off the
module when the maximum device reference
temperature is exceeded. The module can be
restarted by cycling the dc input power for at least one
second or by toggling the remote on/off signal for at
least one second.
Output Over Voltage Clamp
The output overvoltage clamp consists of a control
circuit, independent of the primary regulation loop, that
monitors the voltage on the output terminals and
clamps the voltage when it exceeds the overvoltage
set point. The control loop of the clamp has a higher
voltage set point than the primary loop. This provides
a redundant voltage control that reduces the risk of
output overvoltage.
Data Sheet
March 27, 2008
QBK025A0B DC-DC Power Modules:
36-55Vdc Input; 12Vdc Output Voltage; 25A Output Current
LINEAGE POWER 9
Feature Description (continued)
Forced Load Sharing (Parallel Operation with
– P option)
For additional power requirements, the power module
can be configured for parallel operation with active
load current sharing. Good layout techniques should
be observed for noise immunity when using multiple
modules in parallel. To implement active load sharing,
the following recommendations must be followed:
The parallel pins of all units in parallel must be
connected together. The path of these
connections should be as direct as possible, but
should not pass beneath the perimeter of the
module body, except immediately adjacent to the
parallel pin location.
Parallel modules must use the same 48V source.
The V
IN
(-) input pin is the return path for the
active current share signal of the parallel pin.
Separate 48V sources will prevent the active
current share return signal from being connected
to other modules.
The V
IN
(-) input connection should never be
disconnected from any of the parallel modules,
while another of the parallel modules is operating,
unless the V
IN
(+) pin, or the parallel pin is also
disconnected. The V
IN
(-) input provides the
internal logic ground and for the module’s primary
circuits, including the active current share circuit;
and there are sneak paths through the module’s
internal control ICs, when the V
IN
(-) pin is
disconnected (allowing the internal logic circuit to
float), while the parallel pin and V
IN
(+) pin are
connected to other operating modules. These
sneak paths do not cause permanent damage,
but do create false conditions that can affect the
module’s internal logic configuration.
The on/off pins of all modules should also be tied
together to the same external control circuitry, so
that the modules are turned on and off at the
same time, unless all parallel modules’ on/off pins
are tied to the input pins for automatic start upon
application of input voltage.
When modules in parallel applications contain the
auto-restart (4) option, it is required that the total
maximum load current value be less than 90% of
[n-1] times the individual module output current
rating, where n is the number of modules in
parallel. For example, if the application is using
three modules rated at 25A, then the maximum
total load shall be less than 0.9 x (3-1) x 25A =
0.9 x 2 x 25A = 45A. This insures that a single
module can shutdown without causing the total
load to exceed the capability of the remaining
operating module(s). The shutdown module can
then automatically restart, and assume its share
of the total load.
In all parallel applications (including applications
meeting the [n-1] sizing criteria discussed earlier),
if it is expected that a protective shutdown event
could cause more than one parallel module to
shutdown (for example, over temperature due to
a common fan failure, or gross over current
affecting two or more modules simultaneously),
then the use of the auto-restart (4) option is not
recommended. The auto-restart interval of these
modules is not synchronized to other modules,
nor is it precise. There will not be a successful
restart following multiple module shutdowns,
because the individual module’s restart timings
will be different. There will not be sufficient
module capacity to prevent the first module which
restarts from experiencing an over current, and
then again shutting down before the slowest
module has restarted. Meanwhile, the slowest
module will then restart, and then shutdown
during the interval the fastest module is waiting
for its next restart. And so on and so on. In these
cases, only latching shutdown modules should be
used; and either toggling the V
in
source or the
on/off pin to simultaneously restart the modules,
following a shutdown, is advised.
When not using the parallel feature, leave the share
pin open.

QBK025A0B1

Mfr. #:
Manufacturer:
Description:
DC DC CONVERTER 12V 300W
Lifecycle:
New from this manufacturer.
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