72007 Semtech Corp. www.semtech.com
SC4812
POWER MANAGEMENT
Application Information
Introduction
The SC4812 is a 8 pin peak current mode controlled
PWM controller for isolated or non-isolated DC-DC
switching power supplies. It features an internal startup
regulator, programmable external soft start and
programmable cycle -by-cycle current limit It operates in
a fixed frequency at 260KHz.
The SC4812 can be applied in a flyback or forward
topology with the input voltage ranging from 36V to 75V.
Startup Regulator
The internal startup regulator of the SC4812 makes its
initial startup without a lossy startup resistor or external
startup circuitry to save cost and board space. As input
voltage exceeds 12V, it provides regulated 7.4V to V
CC
which is with the maximum turn-on voltage 6.7V.
Soft-Start/Shutdown and V
CC
Lockout
During power startup, the output voltage has to ramp up
in a controlled manner to avoid overshoot. The SC4812
internal non-inverting terminal to the error amplifier is
connected to the soft-start pin, which forces the internal
2.5V reference to gradually ramp up during power
startup. In a non-isolated application, as the internal error
amplifier is used, output voltage of a converter ramps
up with close loop startup fashion smoothly. In case of
an isolated application in which the internal error amplifier
may not be used, isolated voltage feedback is through
an opto-coupler and connected to the COMP pin. During
power startup, the COMP pin will follow the soft-start pin
voltage through an internal diode.
Soft-start operation begins when SS/SHDN ramps above
0.7V. When soft-start completed, SS/SHDN is regulated
to 2.50V, the internal voltage reference. Pull SS/SHDN
below 0.5V to disable the controller.
Undervoltage lockout shuts down the controller when V
CC
is less than 5.5V. The internal startup regulator and the
reference remain on during shutdown.
Current-Sense
The function of the CS pin is to limit the peak current
through the MOSFET. Current is sensed at CS as a voltage
across a sense resistor between the source of the
MOSFET and GND. An RC filter is recommended to
connect CS to the sense resistor to reduce effect of the
MOSFET turn-on leading edge spike and noise. Select
the current-sense resistor with the following equation:
R
S
= 0.465V/(1.2xI
LIM_PRI
)
where
,
I
LIM_PRI
is the maximum peak primary-side current.
When VCS > 465mV, the power MOSFET turns off after
70nS propagation delay from the switch current reaches
the trip point to the driver.
PWM Comparator and Slope Compensation
The SC4812 runs fixed 260 KHz frequency by an internal
oscillator. At the beginning of each switching cycle, the
OUT pin switches the MOSFET on. the OUT pin switches
off after the 80% maximum duty cycle has been reached,
regardless of the feedback.
Since an artificial slope is required for current-mode
operation when duty cycle is larger than 50%, the SC4812
uses an internal ramp generator for slope compensation.
The internal ramp signal is reset at the beginning of each
cycle and slews at 26mV/
µS.
The PWM comparator compares the instantaneous
primary peak current to the feedback error signal through
the opto-coupler, the internal offset and slope
compensation and determine when to turn off the
MOSFET. In steady state operation, the MOSFET turns
off when:
I
LIM_PRI
· R
S
> V
OPTO
– V
OFFSET
- V
SLOPE
where I
LIM_PRI
is the current on the primary side through
the MOSFET. V
OFFSET
is 1.5V internal offset voltage and
V
SLOPE
is the artificial ramp starting at with slew rate 26mV/
µS.
When selecting an inductor in a forward-converter or
magnetizing inductance in a flyback-converter, the
following condition must be met to avoid control-loop sub-
harmonic oscillations:
S/mV26
L
VRK
N
N
OS
P
S
µ=
××
×
where K = 0.5 TO 1, AND N
S
and N
P
are the turns of the
main transformer on secondary and primary side
respectively. L is the output inductor on secondary side
in a forward-converter or magnetizing inductance on
secondary side in a flyback-converter.
82007 Semtech Corp. www.semtech.com
SC4812
POWER MANAGEMENT
PCB Layout Guideline
PCB layout is very critical, and the following should be
considered to insure proper operation of the SC4812.
High switching currents are present in applications and
their effect on ground plane must be understood and
minimized.
1) The high power parts of the circuit should be placed
on a board first. A ground plane should be used. Isolated
or semi-isolated areas of the ground plane may be delib-
erately introduced to constrain ground currents to par-
ticular areas, for example the input capacitor and the
main switch FET ground.
2) The loop formed by the Input Capacitor(s) (Cin), the
main transformer and the main switch FET must be kept
as small as possible. This loop contains all the high fast
transient switching current. Connections should be as
wide and as short as possible to minimize loop induc-
tance. Minimizing this loop area will a) reduce EMI, b)
lower ground injection currents, resulting in electrically
“cleaner” grounds for the rest of the system and c)
minimize source ringing, resulting in more reliable gate
switching signals.
3) The connection between FETs and the main trans-
former should be a wide trace or copper region. It should
be as short as practical. Since this connection has fast
voltage transitions, keeping this connection short will
minimize EMI.
4) The output capacitor(s) (Cout) should be located as
close to the load as possible. Fast transient load cur-
rents are supplied by Cout only. Connections between
Cout and the load must be short, wide copper areas to
minimize inductance and resistance.
5) A 0.1uF to 1uF ceramic capacitor should be directly
connected between VCC and GND and a 1uF to 4.7uF.
The SC4812 is best placed over a quiet ground plane
area. Avoid pulse currents in the Cin and the main switch
FET loop flowing in this area. GND should be returned to
the ground plane close to the package and close to the
ground side of (one of) the VCC supply capacitor(s). Under
no circumstances should GND be returned to a ground
inside the Cin and the main switch FET loop. This can be
achieved by making a star connection between the quiet
GND planes that the SC4812 will be connected to and
the noisy high current GND planes connected to the FETs.
Applications Information (Cont.)
6) The feed back connection between the error ampli-
fier and the FB pin should be kept as short as possible,
and the GND connections should be to the quiet GND
used for the SC4812.
7) If an opto-coupler is used for isolation, quiet primary
and secondary ground planes should be used. The same
precautions should be followed for the primary GND plane
as mentioned in item 5. For the secondary GND plane,
the GND plane method mentioned in item 4 should be
followed.
8) All the noise sensitive components such as VCC by-
pass capacitor, COMP resistor/capacitor network, cur-
rent sensing circuitry and feedback circuitry should be
connected as close as possible to the SC4812. The GND
return should be connected to the quiet SC4812 GND
plane.
9) The connection from the OUT of the SC4812 should
be minimized to avoid any stray inductance. If the layout
can not be optimized due to constraints, a small Schottky
diode may be connected from the OUT pin to the ground
directly at the IC. This will clamp excessive negative volt-
ages at the IC.
92007 Semtech Corp. www.semtech.com
SC4812
POWER MANAGEMENT
SC4812 Evaluation Board - Schematics( Isolated Flyback )
R8
open
R9
3.32K
C1
open
R14
2.0K
R7
180
3 2
1
U3
SC431L
R1
open
RTN
C3
470uF/6.3V
C10 15nF
C25 2.2nF/630V
C6
1uF
R18
open
C15
open
3
2
4
1 6
5
M1
Si3440
R4
330
C9
150pF
TP12
1
2
4
3
PS2521L-1
U2
R17
10
C4
470uF/6.3V
D1
1N4148WS
C2
1uF
R6
2.4K
TP2
GND
C8
10uF/16V
TP6
R15
0
TP7
TP5
TP1
TP4
R21
open
R11
2.4K
3.3V/4A
TP13
TP10 TP11TP8 TP9
R16
0.5
D6 1N4148WS
C14
0.47uF
4
3
7
9
2
1
8
10
T1
PA1269
D3
1N4148WS
C5
22uF/100V
36-75V
VIN
1
SS/SD
4
FB
2
COMP
3
CS
5
GND
6
OUT
7
VCC
8
U1
SC4812
C12
1nF
D2 SL43
C13
1nF
R10
100
R12
0.5

SC4812STRT

Mfr. #:
Manufacturer:
Semtech
Description:
Switching Controllers CUR MODE PWM CONTROLLER
Lifecycle:
New from this manufacturer.
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