When in the bootstrapped mode with a transformer
(Figure 5), the circuit is protected against most output
short-circuit faults when the tertiary voltage drops
below +10V, causing the UVLO to turn off the gate
drive of the external MOSFET. This re-initiates a startup
sequence with soft-start.
When the LED current needs to be tightly regulated, an
internal error amplifier with 1% accurate reference can
be used (Figure 9). This additional feedback minimizes
the impact of passive circuit component variations and
tolerances, and can be implemented with a minimum
number of additional external components.
A wide dimming range can be implemented using a
low-frequency PWM dimming signal fed directly to the
DIM/FB pin.
LED driver circuits designed with the MAX16801 use a
high-value startup resistor R1 that charges a reservoir
capacitor C1 (Figure 5 or Figure 9). During this initial
period, while the voltage is less than the internal boot-
strap UVLO threshold, the device typically consumes
only 45µA of quiescent current. This low startup current
and the large bootstrap UVLO hysteresis help minimize
the power dissipation across R1, even at the high end
of the universal AC input voltage.
An internal shutdown circuit protects the device when-
ever the junction temperature exceeds +130°C (typ).
Dimming
Linear dimming can be implemented by creating a
summing node at CS, as shown in Figures 6 and 7.
Low-frequency PWM (chopped-current) dimming is
possible by applying an inverted-logic PWM signal to
the DIM/FB pin of the IC (Figure 8). This might be a pre-
ferred way of dimming in situations where it is critical to
retain the light spectrum unchanged. It is accom-
plished by keeping constant the amplitude of the
chopped LED current.
MAX16801/MAX16802 Biasing
Implement bootstrapping from the transformer when it
is present (Figure 5). Biasing can also be realized
directly from the LEDs in non-isolated topologies
(Figure 1).
Bias the MAX16802 directly from the input voltage of
10.8VDC to 24VDC. The MAX16802 can also be used
MAX16801A/B/MAX16802A/B
Offline and DC-DC PWM Controllers for
High-Brightness LED Drivers
_______________________________________________________________________________________ 7
MAX16801B
AC
IN
BRIDGE
RECTIFIER
C1
R1
R5
R6
R2
Q1
R3
R4
C4
D3
L1
V
CC
NDRV
COMP
DIM/FB
UVLO/EN
IN GND
C2 C3
CS
TOTAL LED VOLTAGE:
11V TO 23V
Figure 1. Biasing the IC using LEDs in Nonisolated Flyback Driver
in applications with higher input DC voltages by imple-
menting resistor-Zener bias (Figure 2a) or transistor-
Zener-resistor bias (Figure 2b).
MAX16801/MAX16802 Undervoltage
Lockout
The MAX16801/MAX16802 have an input voltage
UVLO/EN pin. The threshold of this UVLO is +1.28V.
Before any operation can commence, the voltage on
this pin has to exceed +1.28V. The UVLO circuit keeps
the CPWM comparator, ILIM comparator, oscillator,
and output driver in shutdown to reduce current con-
sumption (see the Functional Diagram). Use this UVLO
function to program the input start voltage. Calculate
the divider resistor values, R2 and R3 (Figure 5), by
using the following formulas:
The value of R3 is calculated to minimize the voltage-
drop error across R2 as a result of the input bias cur-
rent of the UVLO/EN pin. V
ULR2
= +1.28V, I
UVLO
=
50nA (max), V
IN
is the value of the input-supply voltage
where the power supply must start.
where I
UVLO
is the UVLO/EN pin input current, and
V
ULR2
is the UVLO/EN wake-up threshold.
MAX16801 Bootstrap Undervoltage
Lockout
In addition to the externally programmable UVLO func-
tion offered in both the MAX16801/MAX16802, the
MAX16801 has an additional internal bootstrap UVLO
that is very useful when designing high-voltage LED
drivers (see the Functional Diagram). This allows the
device to bootstrap itself during initial power-up. The
MAX16801 attempts to start when V
IN
exceeds the
bootstrap UVLO threshold of +23.6V. During startup,
the UVLO circuit keeps the CPWM comparator, ILIM
comparator, oscillator, and output driver shut down to
reduce current consumption. Once V
IN
reaches
+23.6V, the UVLO circuit turns on both the CPWM and
ILIM comparators, as well as the oscillator, and allows
the output driver to switch. If V
IN
drops below +9.7V,
the UVLO circuit will shut down the CPWM comparator,
ILIM comparator, oscillator, and output driver thereby
returning the MAX16801 to the startup mode.
MAX16801 Startup Operation
In isolated LED driver applications, V
IN
can be derived
from a tertiary winding of a transformer. However, at
startup there is no energy delivered through the trans-
former. Therefore, a special bootstrap sequence is
required. Figure 3 shows the voltages on IN and V
CC
during startup. Initially, both V
IN
and V
CC
are 0V. After
the line voltage is applied, C1 charges through the
startup resistor R1 to an intermediate voltage. At this
point, the internal regulator begins charging C2 (see
Figure 5). The MAX16801 uses only 45µA of the current
supplied by R1, and the remaining input current
charges C1 and C2. The charging of C2 stops when
the V
CC
voltage reaches approximately +9.5V, while
the voltage across C1 continues rising until it reaches
R
VV
V
R
IN ULR
ULR
23
2
2
R
VV
IVV
ULR IN
UVLO IN ULR
3
500
2
2
×
×
()
MAX16801A/B/MAX16802A/B
Offline and DC-DC PWM Controllers for
High-Brightness LED Drivers
8 _______________________________________________________________________________________
IN
VDC
R
D
(a)
MAX16802A
IN
VDC
Q
R
DC
(b)
MAX16802A
Figure 2. (a) Resistor-Zener and (b) Transistor-Zener-Resistor Bias Arrangements
the wake-up level of +23.6V. Once V
IN
exceeds the
bootstrap UVLO threshold, NDRV begins switching the
MOSFET and transfers energy to the secondary and
tertiary outputs. If the voltage on the tertiary output
builds to a value higher than +9.7V (the bootstrap
UVLO lower threshold), then startup has been accom-
plished and sustained operation commences.
If V
IN
drops below +9.7V before startup is complete,
the device goes back to low-current UVLO. In this
case, increase C1 in order to store enough energy to
allow for the voltage at the tertiary winding to build up.
Soft-Start
The MAX16801/MAX16802 soft-start feature allows the
LED current to ramp up in a controlled manner. Soft-
start begins after UVLO deasserts. The voltage applied
to the noninverting node of the amplifier ramps from 0
to +1.23V over a 60ms soft-start timeout period. Figure
4 shows a typical 0.5A output current during startup.
Note the staircase increase of the LED current. This is a
result of the digital soft-starting technique used. Unlike
other devices, the reference voltage to the internal
amplifier is soft-started. This method results in superior
control of the LED current.
n-Channel MOSFET Switch Driver
The NDRV pin drives an external n-channel MOSFET.
The NDRV output is supplied by the internal regulator
(V
CC
), which is internally set to approximately +9.5V.
For the universal input voltage and applications with a
transformer, the MOSFET used must be able to with-
stand the DC level of the high-line input voltage plus
the reflected voltage at the primary of the transformer.
For most offline applications that use the discontinuous
flyback topology, this requires a MOSFET rated at
600V. NDRV can source/sink in excess of the
650mA/1000mA peak current. Select a MOSFET that
yields acceptable conduction and switching losses.
Internal Error Amplifier
The MAX16801/MAX16802 include an internal error
amplifier that can be used to regulate the LED current
very accurately. For example, see the nonisolated
power supply in Figure 5. Calculate the LED current
using the following equation:
where V
REF
= +1.23V. The amplifier’s noninverting
input is internally connected to a digital soft-start circuit
that gradually increases the reference voltage during
startup and is applied to this pin. This forces the LED
current to come up in an orderly and well-defined man-
ner under all conditions.
I
V
R
LED
REF
=
7
MAX16801A/B/MAX16802A/B
Offline and DC-DC PWM Controllers for
High-Brightness LED Drivers
_______________________________________________________________________________________ 9
100ms/div
MAX16801
V
IN
PIN
V
CC
2V/div
0
5V/div
Figure 3. V
IN
and V
CC
During Startup when Using the
MAX16801 in Bootstrapped Mode
10ms/div
100mA/div
0
Figure 4. Typical Current Soft-Start During Initial Startup

MAX16802BEUA+

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
LED Lighting Drivers Offline & DC/DC PWM for HB LED Driver
Lifecycle:
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