408- 2786
Rev J4 of 5
2. Align the GO element of the gage with the
crimping chamber. Push the element straight into
the chamber without using force. The GO element
must pass completely through the crimping
chamber as shown in Figure 5.
3. Align the NO--GO element with the crimping
chamber and try to insert it straight into the
chamber. The NO--GO element may start entry but
must not pass completely through. See Figure 5.
If the crimping chambers conform to the gage
inspection, the dies are considered dimensionally
correct and should be lubricated with a thin coat of
any good SAE 20 motor oil. If not, the dies must be
replaced before returning them to service.
For additional information concerning the use of the
plug gage, refer to Instruction Sheet 408--7424.
7. REPLACEMENT
Parts listed in Figure 6 are customer--replaceable. A
complete inventory can be stocked and controlled to
prevent lost time when replacement of parts is neces-
sary. Order replacements through your local TE
Representative, or call 1--800--526--5142, or send a
facsimile of your purchase order to 1--717--986--7605,
or write to:
CUSTOMER SERVICE (38--35)
TYCO ELECTRONICS CORPORATION
P.O. BOX 3608
HARRISBURG, PA 17105--3608
8. REVISION SUMMARY
S Updated document to corporate requirements.
Crimping
Chamber
GO Element
NO--GO Element
GO
Dia
NO--GO
Dia
GO
Dia
NO--GO
Dia
R
W
“GO” element must
pass completely through
the die closure.
“NO--GO” element may enter
partially, but must not pass
completely through the die closure.
Suggested Plug Gage Design for
Center Contact Crimping Chamber
Suggested Plug Gage Design
for Ferrule Crimping Chamber
GAG E ELEMENT DIAMETER (mm [in.])
CRIMPING CHAMBER
PART NO.
CENTER CONTACT FERRULE
GO NO--GO GO NO--GO
RADIUS
‘‘R” (Max)
WIDTH
‘‘W” (Max)
220189--1
1.207--1.214
[.0475--.0478]
1.359--1.367
[.0535--.0538]
5.156--5.164
[.2030--.2033]
5.408--5.410
[.2129--.2130]
2.51
[.099]
5.03
[.198]
220189--2
1.054--1.062
[.0415--.0418]
1.181--1.189
[.0465--.0468]
5.969--5.977
[.2350--.2353
6.220--6.223
[.2449--.2450]
2.92
[.115]
5.84
[.230]
220189--3
1.925--1.928
[.0758--.0759]
1.984--1.986
[.0781--.0782]
5.405--5.408
[.2128--.2129]
5.667--5.669
[.2231--.2232]
2.64
[.104]
5.28
[.208]
58330--1
1.029--1.036
[.0405--.0408]
1.181--1.189
[.0465--.0468]
4.191--4.199
[.1650--.1653]
4.442--4.445
[.1749--.1750]
2.03
[.080]
4.06
[.160]
Figure 5
