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R7203506XXOO

P1-P3P4-P5
Fine Adjust for Ulti-Mate™ Commercial Micro-D Terminals
Doc No: ATS-638622000 Release Date: 06-17-03
UNCONTROLLED COPY Page 1 of 5
Revision: C Revision Date: 10-10-07
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL MOUTH
COND.CRIMP
HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT-OFF TAB
SEAM
FineAdjust Applicator
Specification Sheet
Part No. 63862-2000
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: 1.27mm (.050") Pitch Ulti-Mate™ Commercial Micro D, 26-28 AWG.
Wire Size Insulation Diameter Strip Length
Terminal Series No. Terminal Order No.
AWG mm² mm In. mm In.
83000-9502 83000-9503
83000-9547 83000-9550
83000-9557 83000-9558
83000-9559 83000-9561
83000-9562
26 0.14 0.89-1.02 .035-.040 1.30-1.60 .051-.063
83000-9502 83000-9503
83000-9547 83000-9550
83000-9557 83000-9558
83000-9559 83000-9561
83000
83000-9562
28 0.08 0.50-1.00 .020-.039 1.30-1.60 .051-.063
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Fine Adjust for Ulti-Mate™ Commercial Micro-D Terminals
Doc No: ATS-638622000 Release Date: 06-17-03
UNCONTROLLED COPY Page 2 of 5
Revision: C Revision Date: 10-10-07
CRIMP SPECIFICATION
Bell mouth Cut-off Tab Maximum Conductor Brush
Terminal Series No.
mm In. mm In. mm In.
83000 0.00-0.10 .000-.004 0.15 .006 0.00-0.45 .000-.018
Punch Width (Ref)
Bend up Bend down Twist Roll
Conductor Insulation
Terminal Series No.
Degree Degree mm In. mm In.
83000 3 3 8 10 0.80 .031 0.90 .035
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
The above specifications are guidelines to an optimum crimp.
CONDITIONS
After crimping, the conductor profile should measure the following.
Wire Size Crimp Height Pull Force Minimum
Terminal Order No.
AWG mm
2
mm In. N Lb.
28 0.08 0.41-0.46 .016-.018 9.8 2.20
83000-9502
26 0.14 0.54-0.58 .021-.023 13.4 3.00
28 0.08 0.41-0.46 .016-.018 9.8 2.20
83000-9503
26 0.14 0.54-0.58 .021-.023 13.4 3.00
28 0.08 0.41-0.46 .016-.018 9.8 2.20
83000-9547
26 0.14 0.54-0.58 .021-.023 13.4 3.00
28 0.08 0.41-0.46 .016-.018 9.8 2.20
83000-9550
26 0.14 0.54-0.58 .021-.023 13.4 3.00
28 0.08 0.41-0.46 .016-.018 9.8 2.20
83000-9557
26 0.14 0.54-0.58 .021-.023 13.4 3.00
28 0.08 0.41-0.46 .016-.018 9.8 2.20
83000-9558
26 0.14 0.54-0.58 .021-.023 13.4 3.00
28 0.08 0.41-0.46 .016-.018 9.8 2.20
83000-9559
26 0.14 0.54-0.58 .021-.023 13.4 3.00
28 0.08 0.41-0.46 .016-.018 9.8 2.20
83000-9561
26 0.14 0.54-0.58 .021-.023 13.4 3.00
28 0.08 0.41-0.46 .016-.018 9.8 2.20
83000-9562
26 0.14 0.54-0.58 .021-.023 13.4 3.00
Pull Force should be measured with no influence from the insulation crimp.
Fine Adjust for Ulti-Mate™ Commercial Micro-D Terminals
Doc No: ATS-638622000 Release Date: 06-17-03
UNCONTROLLED COPY Page 3 of 5
Revision: C Revision Date: 10-10-07
PARTS LIST
FineAdjust Applicator 63862-2000
Item Order No Engineering No. Description Quantity
Perishable Tooling
63862-2070 63862-2070 Tool Kit (All “Y” Items) REF
1 63820-7801 63820-7801 Conductor Punch 1 Y
2 63445-0807 63445-0807 Conductor Anvil 1 Y
3 63454-0019 63454-0019 Insulation Punch 1 Y
4 63445-0906 63445-0906 Insulation Anvil 1 Y
5 63443-0003 63443-0003 Cut-Off Plunger Front 1 Y
6 63443-0012 63443-0012 Plunger Retainer Front 1 Y
Other Components (REF 622050)
7 11-18-4083 60707-8 Front Cover 1
8 11-24-1067 4996-4 Cut-off Plunger Spring 1
9 11-40-4039 8302-5 Plunger Striker Front 1
10 63443-0009 63443-0009 Scrap Chute Front 1
11 63443-0021 63443-0021 Lower Tooling Key 1
12 63443-2423 63443-2423 Anvil Mount 1
13 63443-4025 63443-4025 Wire Stop 1
14 63443-6001 63443-6001 Rear Cover 1
Frame
15 63800-4901 63800-4901 Top 1
16 63801-3281 63801-3281 Base 1
17 63801-4650 63801-4650 Track 1
18 63820-7820 63820-7820 Feed Cam-Special 1
Hardware
19 N/A N/A M3 by 6 Long SHCS 2**
20 N/A N/A M4 by 6 Long SHCS 2**
21 N/A N/A M4 by 12 Long BHCS 2**
22 N/A N/A M4 by 16 Lg SHCS 1**
23 N/A N/A M4 by 20 Long SHCS 1**
24 N/A N/A M4 by 50 Long SHCS 1**
25 N/A N/A 3MM by 6 Long Roll Pin 1**
26 N/A N/A #10-32 by 1/4” Long BHCS 1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
P1-P3P4-P5

R7203506XXOO

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DIODE GP 3.5KV 600A DO200AA R62
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