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FN5030-55-34

P1-P3P4-P4
DATASHEET
Sine wave plus filters FN 5030
Add-on Sine Wave Module for Common-mode Voltage Improvement
Additional module for use with FN 5020 and
FN5040/45 sine wave filters
Reduction of common-mode interferences on
motor cables
Improvement of EMC environment
Elimination of motor bearing damages
Possibility to use very long unshielded motor
cables
Improvement of system reliability
Performance indicators
Technical specifications
Maximum continuous operating voltage
3x 500/288 VAC
dc link voltage
1000 VDC max.
Motor frequency
0 to 600 Hz
Switching frequency
6 to 15 kHz
Rated currents
25 to 120 A @ 50°C
Motor cable length
1000 m max. (in combination with FN 5020 only)
High potential test voltage
P –> E 2000 VAC for 2 sec
P –> P 1100 VDC for 2 sec
Protection category
IP 20
Overload capability
1.5x rated current for 1 minute, once per hour
Temperature range (operation and storage)
-25°C to +100°C (25/100/21)
Flammability corresponding to
UL 94 V-2 or better
Design corresponding to
UL 1283, CSA 22.2 No. 8 1986, IEC/EN 60939
MTBF @ 50°C/400 V (Mil-HB-217F)
>100,000 hours
Lifetime (calculated)
>10 years (25, 55 A)
~5 years (75, 120 A)
Approvals
Features and benefits
Add-on output filter module for the use with FN
5040/45 or FN 5020 sine wave output filters with
corresponding current rating
Elimination of premature motor failure caused by
bearing damage
Eliminates interference propagation towards
components or conductors in the vicinity
Restricts pulse currents to ground and hence limits
leakage currents in the PE
Allows the use of extremely long unshielded motor
cables without causing radiation problems (EN
55014, MDS clamp)
Reduces the required EMI suppression efforts on the
line side
Allows the use of lower rated drives with long
motor cables due to lower losses in the IGBTs and in
the motor cable
Suitable for rotating fields up to 600 Hz
Typical applications
Motor drive applications with extremely long motor
cables
Motor drive applications with unshielded motor
cables
Motor drives and motors in high-speed applications
Mission critical applications
Applications with multiple parallel motors
Retrofit of motor drives into existing installations
with old wiring and motors
Important note
FN 5030 are additional common-mode modules.
They can NOT work alone! FN 5030 have to be
operated downstream of a regular (symmetrical) sine
wave output filter. Possible combinations are FN
5020/FN 5030 for motor frequencies up to 600 Hz, or
FN 5040/45/FN 5030 for max. 70 Hz. For additional
information please consult the Schaffner application
note „Sinus Plus − New Output Filter Concept for
Power Drive Systems“.
2 Output filters Schaffner Group Datasheets 2017
Filter selection table
Filter Rated current Typical motor Typical Output Weight
@ 50ºC power rating* power loss** connections
[A] [kW] [W] [kg]
FN 5030-25-33 25 15 n.a. -33 13
FN 5030-55-34 55 30 n.a. -34 14
FN 5030-75-35 75 45 n.a. -35 27
FN 5030-120-35 120 75 n.a. -35 40
* General purpose four-pole (1500 r/min) AC induction motor rated 480 V/50 Hz.
** Exact value highly depends upon the motor cable type and length, switching frequency, motor frequency and further stray parameters within the system. Please contact your
local Schaffner partner for individual application support.
Typical block schematic
Temperature monitoring function
All filters of this range are equipped with a temperature monitoring function. The built- in temperature sensor opens a potential-free contact in the case of filter
overtemperature (>120ºC).
The maximum switching capability is 6 A/250 V. This function can be used, for example, in the input of a CNC controller or as the trip of a circuit breaker in order to
interrupt the mains power supply. Connections are located next to the phase con- nectors (see mechanical data for details).
Forced cooling
The 75 A and 120 A filters provide internal cooling fans which require external power supply (24 VDC/~4 W). Connections are located next to the connectors of the
temperature sensor (see mechanical data for details).
Connection to the dc link
For best results, the connection to the dc link of the motor drive is required with this series of filters.
If only one connection to the dc link is brought out of the drive («+» or «-») then the dc link cable connections from the filter (identified by «DC+» and «DC-» must be
connected together to the «+» or «-» motor drive connection.
The operation of the add-on sine wave output filter is not seriously affected as a result. The «+» and «-» connections on the motor drive must never be connected
together. Otherwise a short-circuit will result.
The PWM switching frequency must lie within the range from 6 to 15 kHz in order to ensure satisfactory operation of the filter. A lower switching frequency or a pure
square wave is unsuitable and will result in the motor drive switching off with the error message «overcurrent» or «short to earth».
3 Output filters Schaffner Group Datasheets 2017
Mechanical data
25 and 55 A types 75 and 120 A types
Dimensions
25 A 55 A 75 A 120 A
A 310 354 434 434
B 200 250 343 343
C 162 200 283 283
D 246 300 360 360
E 280 324 395 395
F1 120 170 172 172
F2 296 296
G 6.5 9 9 9
H 2 3 3 3
I 25 39 45 45
J M6 M6 M8 M8
K1 42 70 93 93
K2 42 55 93 93
L 50 66 66 66
X AWG 10 AWG 6 25 mm2 35 mm2
Y 1000 +20/-0 1000 +20/-0 1000 +20/-0 1000 +20/-0
Z 20 20 20 20
All dimensions in mm; 1 inch = 25.4 mm
Tolerances according: ISO 2768-m / EN 22768-m
Filter output connector cross sections
-29 -33 -34 -35
Solid wire
6 mm
2
16 mm
2
35 mm
2
50 mm
2
Flex wire
4 mm
2
10 mm
2
25 mm
2
50 mm
2
AWG type wire AWG 10 AWG 6 AWG 2 AWG 1/0
Recommended torque 0.6-0.8 Nm 1.5-1.8 Nm 4.0-4.5 Nm 7-8 Nm
Please visit www.schaffner.com
to find more details on filter connectors.
P1-P3P4-P4

FN5030-55-34

Mfr. #:
Buy FN5030-55-34
Manufacturer:
Schaffner
Description:
Power Line Filters 55A ADD-ON SINE WAVE OUTPUT FILTERS
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
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