NCP1421EVB

Semiconductor Components Industries, LLC, 2004
November, 2004 − Rev. 0
1 Publication Order Number:
AND8171/D
AND8171/D
NCP1421/2 Reference
Designs for High−Power
White LED Flash
Applications
Prepared by: Jim Hill
ON Semiconductor
Abstract
The attached design illustrates how the NCP1421/2 boost
converters can be configured as a current regulator for
biasing high current white LED’s. Typical boost converters,
such as these, have a reference voltage of 1.2 V. Since this
is a current sourcing application, the more straightforward
approach of directly sensing the boost converters reference
voltage (V
ref
), which is 1.2 V, across a sense resistor would
dissipate too much power at the currents required to drive
high−power White LED’s. Also, the lot−to−lot forward
voltage variation is too high to simply regulate at a fixed
voltage with a current limiting resistor. Therefore, this paper
describes a technique that reduces both the power loss in the
sense resistor and the lot−to−lot variation effect of the LED.
This applications shows two implementations of this
concept. Figure 1 shows a simple boost converter configured
at various current levels and uses the Lumileds LXHL−
WW06 white LED. Figure 5 shows a circuit that switches
between a low current for focus lighting and high current for
the flash and uses the Lumileds LXCL−PWF1 white LED.
Overview
The NCP1421 and NCP1422 are monolithic boost
converter IC’s uniquely suited to power higher current
portable applications (600 − 800 mA maximum). Their high
switching frequency (up to 1.2 MHz) allows for a low
profile, small sized inductor and output capacitor to be used.
Also an integrated disconnect switch provides “true cutoff”
by isolating the output from the battery during shutdown.
The NCP1421 comes in the 3x5 mm Micro−8 package, and
the NCP1422 comes in the 3x3 mm DFN package. Because
of these features the NCP1421/2 are well suited to provide
current regulation for biasing high current white LED’s in
portable flash applications. Figure 1 illustrates this circuit.
In summary the reference voltage is split between the
current sense resistor, R4, and a divided down voltage from
the white LED with resistors R2 and R3. This helps remove
some of the dependence of the NCP1421/2’s output voltage,
and thus current, on the LED’s forward voltage, V
F
. This
also helps prevent lot−to−lot V
F
variation affecting the LED
brightness.
Figure 1 shows a typical circuit which, with the Bill of
Materials shown in Table 1, can provide LED currents of 200,
600 and 800 mA. The 200 mA design uses the NCP1422
because of its smaller footprint, and the 600 mA and 800 mA
designs use the NCP1421 and NCP1422 respectively to
showcase the load current limits of each device.
The higher currents (600 and 800 mA) assume that the
LED will be pulsed and not run at steady state. 50 ms pulses
on the LBI/EN were used in the analysis of these circuits.
The NCP1421/2 takes 1.5 ms (nominal) to turn on after the
LBI/EN pin is driven high.
Figure 1. NCP1422 Configured to Drive High Current White LED
FB
1
LBI/EN
2
LBO
3
REF
4
BAT
5
GND
6
LX
7
8
R3
U1
NCP1422
R1
100k
C3
R4
C1
220 nF
D1
L1
R2
C2
6.8 H
22 F
22 F
V
OUT
50 ms Pulse
ON
OFF
V
IN
APPLICATION NOTE
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Figure 2. Output Current vs. Input Voltage
0
100
200
300
400
500
600
3.0 3.2
Figure 3. Converter Efficiency vs. Input Voltage
INPUT VOLTAGE (V)
EFFICIENCY (%)
50
55
60
65
70
75
80
85
90
3.0 3.2 3.4
3.4 3.6 3.8 4.2
3.6 3.8 4.0 4.2
INPUT VOLTAGE (V)
OUTPUT CURRENT (mA)
95
100
Figure 4. Electrical to Optical Efficiency vs. Input Voltage
INPUT VOLTAGE (V)
EFFICIENCY (%)
50
55
60
65
70
75
80
85
90
3.0 3.2 3.4 3.6 3.8 4.0 4.2
95
100
4.0
700
800
900
1000
600 mA
800 mA
200 mA
600 mA
800 mA
200 mA
200 mA
600 mA
800 mA
V
F
= 3.5 V @ 600 mA V
F
= 3.5 V @ 600 mA
V
F
= 3.5 V @ 600 mA
Design Steps
The following steps show how to determine the critical
components for this circuit. (R2, R3, R4, L1) This shows the
600 mA version as an example:
Step 1: Let LED current = I
D
= 600 mA
Step 2: From the LED datasheet, let V
F
= 3.5 V
(Find value of V
F
at 600 mA).
Step 3: Let R3 = 100 k
Step 4: Let V
R4
= 0.5 * V
ref
which is 0.6 V. This places
equal dependence on V
F
variation and tolerance of the
reference and R4. One could increase the output voltage by
making the voltage across R4 (V
R4
) larger or decrease
power dissipation in R4 by lowering V
R4
.
Step 5: For I
D
= 600 mA and V
R4
= 0.6 V, R4 = 1.0 .
Step 6: Now, V
R4
plus the divided voltage off of the LED
must equal 1.2 V, and that is 0.6 V
Step 7: So, R2 = (V
F
/(V
ref
− V
R4
)) * R3 − R3 =
(3.5/0.6) * 100 k − 100 k = 483 k
Step 8: Then choose a standard value of R2 which is close
to the above calculated value. Choose R2 = 475 k.
Step 9: Pick input voltage range. These circuits assume a
one−cell Li−ion battery pack or a 3−cell NiMH pack so the
input voltage is assumed to be 3.6 V and has been optimized
around this point.
Step 10: Determine output voltage. Output voltage will be
V
F
+ V
R4
= 4.1 V One can use the 3.6 V as V
in
chosen above
because this circuit decreases LED current as V
F
increases
from the designed value. This is shown by the following
equation: I
D
= 1/R4*(V
ref
− V
F
*(R3/R2 + R3)) Conversely
it increases current as V
F
decreases from the designed value,
but then the difference between V
in
and V
out
is less, so the
peak current is reduced.
Step 11: Use the NCP1421 or NCP1422 datasheet to
determine the appropriate L1, C1, and C2. For this
application, 6.8
H, 22 F, and 22 F were found to work well
over the load and line range.
Step 12: Determine the inductor saturation current. For
this circuit V
in
min = 3 V: I
Lavg
= I
out
/ (1−D) where D =
(1−V
in
/V
out
). Therefore I
Lavg
= 600 mA/(1−(1−V
in
/V
out
)) =
840 mA
Step 13: Add 20% margin to this I
Lavg
and pick an
inductor with an I
sat
> 1.0 A.
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Finally, Figure 5 shows a Focus/Flash application where
the NCP1422 drives one LED at 200 and 600 mA. An
external MOSFET changes the R4 resistance to vary the
LED current. 50 ms pulses were used for this design.
Figure 5. 200/600 mA Focus/Flash Application
FB
1
LBI/EN
2
LBO
3
REF
4
BAT
5
GND
6
LX
7
8
R3
U1
NCP1422
R1
100k
C3
R4a
C1
220 nF
D1
L1
R2
C2
6.8 H
22 F
22 F
V
OUT
Figure 6. LED Current and V
in
Ripple Voltage with 200/600 mA Focus/Flash Pulse
(CH2 = V
in
, ac−coupled @ 50 mV/div; CH4 = I
LED
@ 200 mA/div)
50 ms Pulse
ON
OFF
R4b
Q1
Enable
Signal
V
IN
V
IN
= 3.6 V

NCP1421EVB

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Power Management IC Development Tools ANA NCP1421 EVAL BRD
Lifecycle:
New from this manufacturer.
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