Data Sheet
October 5, 2009
HC006/010 Series DC-DC Power Module:
18-36Vdc Input; 3.3V & 5Vdc Output; 6.6A - 10A Output Current
LINEAGE POWER 16
Through-Hole Lead-Free Soldering
Information
The RoHS-compliant through-hole products use the
SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant
components. They are designed to be processed
through single or dual wave soldering machines. The
pins have an RoHS-compliant finish that is compatible
with both Pb and Pb-free wave soldering processes.
A maximum preheat rate of 3°C/s is suggested. The
wave preheat process should be such that the
temperature of the power module board is kept below
210°C. For Pb solder, the recommended pot
temperature is 260°C, while the Pb-free solder pot is
270°C max. Not all RoHS-compliant through-hole
products can be processed with paste-through-hole
Pb or Pb-free reflow process. If additional information
is needed, please consult with your Lineage Power
representative for more details.
Surface Mount Information
Packaging Details
The surface mount versions of the HC family (suffix –
S) are supplied as standard in the plastic tray shown
in Figure 21. The tray has external dimensions of
136mm (W) x 322.6mm (L) x 18.4mm (H) or 5.35in
(W) x 12.7in (L) x 0.72in (H).
Figure 21. Surface Mount Packaging Tray
Tray Specification
Material Antistatic coated PVC
Max temperature 65
o
C
Max surface resistivity 10
12
Ω/sq
Colour Clear
Capacity 15 power modules
Min order quantity 45 pcs (1box of 3 full
trays)
Each tray contains a total of 15 power modules. The
trays are self-stacking and each shipping box will
contain 3 full trays plus one empty hold down tray
giving a total number of 45 power modules.
Pick and Place
The HC-S series of DC-to-DC power converters use
an open-frame construction and are designed for
surface mount assembly within a fully automated
manufacturing process.
The HC-S series modules are fitted with a Kapton
label designed to provide a large flat surface for pick
and placing. The label is located covering the Centre
of Gravity of the power module. The label meets all
the requirements for surface-mount processing, as
well as meeting UL safety agency standards. The
label will withstand reflow temperatures up to 300°C.
The label also carries product information such as
product code, date and location of manufacture.
Data Sheet
October 5, 2009
HC006/010 Series DC-DC Power Module:
18-36Vdc Input; 3.3V & 5Vdc Output; 6.6A - 10A Output Current
LINEAGE POWER 17
Surface Mount Information (continued)
X
21mm
(0.84in)
14mm
(0.57in)
Note: All dimensions in mm.
Figure 22. Pick and Place Location.
Z Plane Height
The ‘Z’ plane height of the pick and place location is
7.50mm nominal with an RSS tolerance of +/-0.25
mm.
Nozzle Recommendations
The module weight has been kept to a minimum by
using open frame construction. Even so, they have a
relatively large mass when compared with
conventional SMT components. Variables such as
nozzle size, tip style, vacuum pressure and placement
speed should be considered to optimize this process.
The minimum recommended nozzle diameter for
reliable operation is 6mm. The maximum nozzle outer
diameter, which will safely fit within the allowable
component spacing, is 9 mm.
Oblong or oval nozzles up to 11 x 9 mm may also be
used within the space available.
For further information please contact your local
Lineage Power Technical Sales Representative.
Reflow Soldering Information
The HC family of power modules is available for either
Through-Hole (TH) or Surface Mount (SMT)
soldering. These power modules are large mass, low
thermal resistance devices and typically heat up
slower than other SMT components. It is
recommended that the customer review data sheets
in order to customize the solder reflow profile for each
application board assembly.
The following instructions must be observed when
SMT soldering these units. Failure to observe these
instructions may result in the failure of or cause
damage to the modules, and can adversely affect
long-term reliability.
The surface mountable modules in the HC family use
our newest SMT technology called “Column Pin” (CP)
connectors. Fig 23 shows the new CP connector
before and after reflow soldering onto the end-board
assembly.
HC Board
Insulator
Solder Ball
End assembly PCB
Figure 23. Column Pin Connector Before and After
Reflow Soldering.
The CP is constructed from a solid copper pin with an
integral solder ball attached, which is composed of
tin/lead (Sn/Pb) solder. The CP connector design is
able to compensate for large amounts of co-planarity
and still ensure a reliable SMT solder joint.
Typically, the eutectic solder melts at 183
o
C, wets the
land, and subsequently wicks the device connection.
Sufficient time must be allowed to fuse the plating on
the connection to ensure a reliable solder joint. There
are several types of SMT reflow technologies
currently used in the industry. These surface mount
power modules can be reliably soldered using natural
forced convection, IR (radiant infrared), or a
combination of convection/IR. For reliable soldering
the solder reflow profile should be established by
accurately measuring the modules CP connector
temperatures.
REFLOW TEMP (°C)
0
50
10 0
15 0
200
250
300
Preheat zo ne
max 4
o
Cs
-1
So ak zo ne
30-240s
Heat zone
max 4
o
Cs
-1
Peak Temp 235
o
C
Coo ling
zo ne
1- 4
o
Cs
-1
T
lim
above
205
o
C
REFLOW TIME (S)
Figure 24. Recommended Reflow Profile
Data Sheet
October 5, 2009
HC006/010 Series DC-DC Power Module:
18-36Vdc Input; 3.3V & 5Vdc Output; 6.6A - 10A Output Current
LINEAGE POWER 18
Surface Mount Information
(continued)
MAX TEMP SOLDER (°C)
200
205
210
215
220
225
230
235
240
0 102030405060
TIME LIMIT (S)
Figure 25. Time Limit Curve Above 205
o
C Reflow .
Lead Free Soldering
The SMT modules of the HW/HC series are lead-free
(Pb-free) and RoHS compliant and are both forward
and backward compatible in a Pb-free and a SnPb
soldering process. Failure to observe the instructions
below may result in the failure of or cause damage to
the modules and can adversely affect long-term
reliability.
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C
(Moisture/Reflow Sensitivity Classification for
Nonhermetic Solid State Surface Mount Devices) for
both Pb-free solder profiles and MSL classification
procedures. This standard provides a recommended
forced-air-convection reflow profile based on the
volume and thickness of the package (table 4-2). The
suggested Pb-free solder paste is Sn/Ag/Cu (SAC).
The recommended linear reflow profile using
Sn/Ag/Cu solder is shown in Figure. 26.
Storage and Handling
The recommended storage environment and handling
procedures for moisture-sensitive surface mount
packages is detailed in J-STD-033 Rev. A (Handling,
Packing, Shipping and Use of Moisture/Reflow
Sensitive Surface Mount Devices). Moisture barrier
bags (MBB) with desiccant are required for MSL
ratings of 2 or greater. These sealed packages
should not be broken until time of use. Once the
original package is broken, the floor life of the product
at conditions of 30°C and 60% relative humidity
varies according to the MSL rating (see J-STD-033A).
The shelf life for dry packed SMT packages will be a
minimum of 12 months from the bag seal date, when
stored at the following conditions: < 40° C, < 90%
relative humidity.
MSL Rating
The HW/HC series SMT modules have a MSL rating
of 1.
Post Solder Cleaning and Drying
Considerations
Post solder cleaning is usually the final circuit-board
assembly process prior to electrical board testing. The
result of inadequate cleaning and drying can affect
both the reliability of a power module and the
testability of the finished circuit-board assembly. For
guidance on appropriate soldering, cleaning and
drying procedures, refer to Lineage Power Board
Mounted Power Modules: Soldering and Cleaning
Application Note (AP01-056EPS).
0
50
100
150
200
250
300
Reflow Time (in seconds)
Reflow Temp (° C)
Peak Temp 245° C
Heating Zone
1° C / second
Cooling Zone
4° C / second
* Min. Time Above 235° C
15 seconds
* Time Above 217° C
60 seconds
Per J-STD-020 Rev. C
Figure 26. Recommended linear reflow profile
using Sn/Ag/Cu solder.
Solder Ball and Cleanliness Requirements
The open frame (no case or potting) power module
will meet the solder ball requirements per
J-STD-001B. These requirements state that solder
balls must neither be loose nor violate the power
module minimum electrical spacing.
The cleanliness designator of the open frame power
module is C00 (per J specification).

HC006A6A61Z

Mfr. #:
Manufacturer:
ABB Embedded Power
Description:
Isolated DC/DC Converters 18-36Vin 5 Vout 6.6A Neg TH Pin 3.68mm
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

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