GE
Data Sheet
QPW025A0F41/QPW025A0F41-H DC-DC Power Module
36-75Vdc Input; 3.3Vdc Output Voltage; 25A Output Current
October 5, 2015 ©2012 General Electric Company. All rights reserved. Page 7
One pole of the input and one pole of the output
are to be grounded, or both circuits are to be kept
floating, to maintain the output voltage to ground
voltage within ELV or SELV limits
.
For all input sources, other than DC MAINS, where the
input voltage is between 60 and 75V dc (Classified as
TNV-2 in Europe), the following must be meet, if the
converter’s output is to be evaluated for SELV:
The input source is to be provided with reinforced
insulation from any hazardous voltage, including
the ac mains.
One Vi pin and one Vo pin are to be reliably
earthed, or both the input and output pins are to
be kept floating.
Another SELV reliability test is conducted on the
whole system, as required by the safety agencies,
on the combination of supply source and the
subject module to verify that under a single fault,
hazardous voltages do not appear at the module’s
output.
The power module has ELV (extra-low voltage) outputs
when all inputs are ELV.
All flammable materials used in the manufacturing of
these modules are rated 94V-0, or tested to the
UL60950 A.2 for reduced thickness.
The input to these units is to be provided with a
maximum 6A fast-acting (or time-delay) fuse in the
unearthed lead.
Feature Descriptions
Remote On/Off
Two remote On/Off logic options are available. Positive
logic remote On/Off turns the module ON during a
logic-high voltage on the remote On/Off pin, and turns
the module OFF during a logic-low. Negative logic
remote On/Off turns the module OFF during a logic-
high and turns the module ON during logic-low.
Negative logic is specified by suffix “1” at the end of the
device code.
To turn the power module on and off, the user must
supply a switch to control the voltage between the
ON/OFF pin and the V
IN
(–) terminal (V
on/Off
). The switch
may be an open collector or equivalent (see Figure 10).
A logic-low is V
on/off
= 0 V to 1.2V. The maximum Ion/off
during a logic low is 1 mA. The switch should maintain
a logic-low voltage while sinking 1 mA.
During a logic-high, the maximum Von/off generated
by the power module is 15 V. The maximum allowable
leakage current of the switch is 50 µA. If not using the
remote on/off feature, do one of the following:
For positive logic, leave the ON/OFF pin open.
For negative logic, short the ON/OFF pin to V
IN
(–).
SENSE(+)
V
O
(+)
SENSE(–)
V
O
(–)
V
I
(-)
+
I
on/off
ON/OFF
V
I
(+)
LOA
D
V
on/off
Figure 10. Circuit configuration for using Remote
On/Off Implementation.
Overcurrent Protection
To provide protection in a fault (output overload) condi-
tion, the module is equipped with internal current-limit-
ing circuitry, and can endure current limiting
continuously. At the instance of current-limit inception,
the output current begins to tail-out. When an
overcurrent condition exists beyond a few seconds, the
module enters a “hiccup” mode of operation, whereby
it shuts down and automatically attempts to restart..
While the fault condition exists, the module will remain
in this hiccup mode, and can remain in this mode until
the fault is cleared. The unit operates normally once
the output current is reduced back into its specified
range.
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout
limit, the module operation is disabled. The module will
begin to operate at an input voltage between the
undervoltage lockout limit and the minimum operating
input voltage.
Overtemperature Protection
To provide over temperature protection in a fault
condition, the unit relies upon the thermal protection
feature of the controller IC. The unit will shut down if
the thermal reference point T
ref
, exceeds the specified
maximum temperature threshold, but the thermal
shutdown is not intended as a guarantee that the unit
will survive temperatures beyond its rating. The
module will automatically restart after it cools down.
GE
Data Sheet
QPW025A0F41/QPW025A0F41-H DC-DC Power Module
36-75Vdc Input; 3.3Vdc Output Voltage; 25A Output Current
October 5, 2015 ©2012 General Electric Company. All rights reserved. Page 8
Feature Descriptions (continued)
Over Voltage Protection
The output overvoltage protection clamp consists of
control circuitry, independent of the primary regulation
loop, which monitors the voltage on the output
terminals. This control loop has a higher voltage set
point than the primary loop (See the overvoltage clamp
values in the Feature Specifications). In a fault
condition, the overvoltage clamp ensures that the
output voltage does not exceed V
o, clamp(max)
. This
provides a redundant voltage-control that reduces the
risk of output overvoltage.
Remote sense
Remote sense minimizes the effects of distribution
losses by regulating the voltage at the remote-sense
connections (See Figure 11). The voltage between the
remote-sense pins and the output terminals must not
exceed the output voltage sense range given in the
Feature Specifications table:
[V
O
(+) – V
O
(–)] – [SENSE(+) – SENSE(–)] 10% of V
O
,
rated
The voltage between the V
O
(+) and V
O
(–) terminals must
not exceed the minimum output overvoltage shutdown
value indicated in the Feature Specifications table. This
limit includes any increase in voltage due to remote-
sense compensation and output voltage setpoint
adjustment (trim) (see Figure 11). If not using the
remote-sense feature to regulate the output at the
point of load, then connect SENSE(+) to V
O
(+) and
SENSE(
) to V
O
() at the module.
The amount of power delivered by the module is
defined as the voltage at the output terminals
multiplied by the output current. When using remote
sense and trim, the output voltage of the module can
be increased, which, at the same output current, would
increase the power output of the module. Care should
be taken to ensure that the maximum output power of
the module remains at or below the maximum rated
power (Maximum rated power = V
o,set
x I
o,max
).
V
O
(+)
SENSE(+)
SENSE(–)
V
O
(–)
V
I
(+)
V
I
(-)
I
O
LOAD
CONTACT AND
DISTRIBUTION LOSS
E
SUPPLY
I
I
CONTACT
RESISTANCE
Figure 11. Circuit Configuration to program output
voltage using external resistor.
Output Voltage Programming
Trimming allows the user to increase or decrease the
output voltage set point of a module. This is
accomplished by connecting an external resistor
between the TRIM pin and either the SENSE(+) or
SENSE(-) pins. A resistor placed between the Trim pin
and Sense (+) increases the output voltage and a
resistor placed between the Trim pin and Sense (-)
decreases the output voltage. Figure 12 shows the
circuit configuration using an external resistor. The trim
resistor should be positioned close to the module. If the
trim pin is not used then the pin shall be left open
.
V
O
(+)
TRIM
V
O
(-)
R
trim-down
LOAD
V
IN
(+)
ON/OFF
V
IN
(-)
R
trim-up
SENSE (+)
SENSE (-)
Figure 12. Circuit Configuration to program output
voltage using an external resistor.
The following equations determine the required
external resistor value to obtain a percentage output
voltage change of %.
To decrease output voltage set point:
KR downtrim 2.10
%
510
Where,
100%
,
,
nomo
desirednomo
V
VV
V
desired
= Desired output voltage set point (V).
To increase the output voltage set point
K
V
R
nomo
uptrim
2.10
%
510
%*225.1
%100**1.5
,
Although the output voltage can be increased by both
the remote sense and by the trim, the maximum
increase for the output voltage is not the sum of both.
The maximum increase is the larger of either the
remote sense or the trim.
GE
Data Sheet
QPW025A0F41/QPW025A0F41-H DC-DC Power Module
36-75Vdc Input; 3.3Vdc Output Voltage; 25A Output Current
October 5, 2015 ©2012 General Electric Company. All rights reserved. Page 9
Thermal Considerations
The power modules operate in a variety of thermal
environments; however, sufficient cooling should be
provided to help ensure reliable operation of the unit.
Heat-dissipation components are mounted on the
topside of the module. Heat is removed by conduction,
convection and radiation to the surrounding
environment. Proper cooling can be verified by
measuring the temperature of selected components
on the topside of the power module. Peak temperature
can occur at any to these positions indicated in the
following figure 14.
A
ir
flow
x
Power Module
W
ind Tunnel
PWBs
6.55_
(0.258)
76.2_
(3.0)
Probe Location
for measuring
airflow and
ambient
temperature
25.4_
(1.0)
Figure 13. Thermal Test Set up.
The temperature at any one of these locations should
not exceed 115 °C to ensure reliable operation of the
power module. The output power of the module should
not exceed the rated power for the module as listed in
the Ordering Information table.
Airflow
Thermocouple Location T
ref
=115
o
C BC
Figure 14. T
ref
Temperature measurement location.
Please refer to the Application Note “Thermal
Characterization Process For Open-Frame Board-
Mounted Power Modules” for a detailed discussion of
thermal aspects including maximum device
temperatures.
Heat Transfer via Convection
Increased airflow over the module enhances the heat
transfer via convection. Thermal derating curves
showing the maximum output current that can be
delivered by the module versus local ambient
temperature (T
A
) for natural convection, 0.5m/s (100
ft./min) and 1.0 m/s (200 ft./min) are shown in Fig. 15
for the bare module and in Fig. 16 for the module with
baseplate.
Note that the natural convection condition was
measured at 0.05m/s to 0.1m/s (10ft./min. to
20ft./min.); however, systems in which these power
modules may be used typically generate natural
convection airflow rates of 0.3m/s (60 ft./min.) due to
other heat dissipating components in the system.
0
5
10
15
20
25
30
20 30 40 50 60 70 80 90
0.5 m/s
(100 lfm)
1.0 m/s
(200 lfm)
NC
Figure 15. Thermal Derating Curves for the QPW025A0F41
module at 48Vin. Airflow is in the transverse direction (Vin
to Vin+).
0
5
10
15
20
25
30
20 30 40 50 60 70 80 90
0.5 m/s
(100 lfm)
NC
Figure 16. Thermal Derating Curves for the QPW025A0F41-
H baseplate module at 48Vin. Airflow is in the transverse
direction (Vin to Vin+).

QPW025A0F41-H

Mfr. #:
Manufacturer:
Description:
DC DC CONVERTER 3.3V 83W
Lifecycle:
New from this manufacturer.
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