2865340

MACX MCR-EX-SL-RPSSI-I(-SP)
103568_en_01 PHOENIX CONTACT 7
5.4 Mounting
Figure 4 Mounting and removal
Mount the module on a 35 mm DIN rail according to
EN 60715.
When using the DIN rail connector, first place it into the
DIN rail (see A – C, Figure 4). It is used to bridge the
power supply.
Please also ensure you observe the direction of the
module and DIN rail connector when snapping into
position:
Snap-on foot below (2) and connector left (1).
Install the module in a suitable housing to meet the
requirements for the protection class.
Before startup, check that the repeater power supply is
operating and wired correctly, especially with regard to
the wiring and labeling of the intrinsically safe circuits.
5.5 Connecting the cables
Pluggable screw terminal blocks (on
MACX MCR-EX-SL-RPSSI-I); litz wires provided with
ferrules.
Pluggable spring-cage terminal blocks (on
MACX MCR-EX-SL-RPSSI-I-SP); litz wires provided
with ferrules.
Lay intrinsically safe and non-intrinsically safe cables
separately.
Permissible cable cross-section: 0.2 mm
2
to 2.5 mm
2
.
Screw connection:
Insert the wire into the corresponding connection
terminal block.
Use a screwdriver to tighten the screw in the
opening above the connection terminal block.
Spring-cage connection:
Insert a screwdriver in the opening above the
connection terminal block.
Insert the wire into the corresponding connection
terminal block.
5.6 Power supply
The modules can be powered via the connection terminal
blocks 1.1 (+24 V) and 1.2 (GND) or via the DIN rail
connector (ME 6.2 TBUS-..., order no. 2869728).
Depending on the number of modules to be powered, the
voltage is either fed via the MACX MCR-EX-SL-RPSSI-I or
the power and error evaluation module
MACX MCR-PTB(-SP) on the DIN rail connector.
Supply via the module
Where the total current consumption of the aligned modules
does not exceed 400 mA, the power can be fed in via a
module's connection terminal blocks. We recommend
connecting a 630-mA-fuse (normal-blow or slow-blow)
upstream.
Supply via the power and error evaluation module
MACX MCR-PTB(-SP)
The supply voltage is fed in via the module
MACX MCR-PTB(-SP) on the DIN rail connectors. The
supply voltage can be provided as either simple or
redundant.
The module MACX MCR-PTB(-SP) has integrated error
evaluation. An auxiliary voltage failure or fuse error is
registered to a relay contact and displayed via a flashing
LED.
5.7 Level shift
WARNING: Explosion hazard
If the device has been used in
non-intrinsically safe circuits, it must not be
used again in intrinsically safe circuits.
Clearly label the module as being non-intrinsically
safe.
A
B
C
1
2
NOTE: Never connect the supply voltage directly
to the DIN rail connector.
It is not permitted to draw power from the DIN rail
connector or from individual modules.
NOTE: A level shift between input and output is
not planned. 4 ... 20 mA input signals, therefore,
become 4 ... 20 mA output signals.
In the same way, active input signals from
0 ... 20 mA become electrically isolated
0...20mA output signals.
MACX MCR-EX-SL-RPSSI-I(-SP)
103568_en_01 PHOENIX CONTACT 8
6 Comparison of safety data
Safety data for
For the values for U
o
,
I
o
, P
o
,
L
o
, and C
o
please refer to
"Safety data according to ATEX for intrinsically safe circuits"
on page 4.
Ex-i requirements (simple circuits):
U
i
U
o
I
i
I
o
P
i
P
o
L
i
+ L
c
L
o
C
i
+ C
c
C
o
(L
c
and
C
c
depend
on the cables/lines used.)
WARNING: Explosion hazard
Compare the safety data before connecting a
device located in the Ex-i area to the
MACX MCR-EX-SL-RPSSI-I(-SP).
Field devices: U
i,
I
i,
P
i
, L
i
, C
i
Repeater power supply Ex: U
o,
I
o,
P
o
, L
o
, C
o
MACX MCR-EX-SL-RPSSI-I(-SP)
103568_en_01 9
PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany • Phone: +49 - 52 35 - 30 0
PHOENIX CONTACT • P.O. Box 4100 • Harrisburg • PA 17111-0100 • USA • Phone: +717 - 94 4 - 13 00
www.phoenixcontact.com
7 Safety-related applications (SIL 2)
7.1 Safety integrity requirements
Failure rates
Type A device (according to EN 61508-2)
Safety Integrity Level (SIL) 1 and 2
PDF
AVG
values
PFH* = 4.99 * 10
-8
/h
*PFH = Probability of Failure per Hour
The boxes marked in white mean that the calculated
PFD
AVG
values are within the allowed range for SIL 2
according to table 2 of EN 61508-1, but do not fulfill the
requirement to not cover more than 10% of this range, i.e.,
to be better than or equal to 1.00E-03.
The boxes marked in gray mean that the calculated PFD
AVG
values are within the allowed range for SIL 2 according to
table 2 of EN 61508-1, and do fulfill the requirement to not
cover more than 10% of this range, i.e., to be better than or
equal to 1.00E-03.
Failure limit
The operating mode is based on low demand mode. The
percentage of the device at PFH/PFD for the overall safety
loop is less than 10%.
Figure 5 Safety loop
Conditions
The failure rates of the components used remain
constant throughout the period of use.
Propagation of errors by the device in the system is not
taken into consideration.
The repair time (= replacement) should be eight hours.
The failure rates of the external power supply unit are
not taken into consideration.
The average temperature at which the device is to be
used is +40°C. This is based on standard industrial
conditions.
The failure rates given refer to an ambient temperature
of +40°C. For an ambient temperature of +60°C, you
will need to multiply the failure rates by a factor of 2.5.
The factor of 2.5 is based on empirical values gathered.
7.2 Proof test
1. Carry out the appropriate steps to prevent incorrect
use.
2. A signal ranging from 4 ... 20 mA is set on the input of
the MACX MCR-EX-SL-RPSSI-I(-SP). The output must
be set to the same value.
3. Setting 3.6 mA or > 22 mA verifies that the
subsequent processing can provide signals outside the
range.
If the output value deviates from the input value by more
than 3 x the specified accuracy rating, the
MACX MCR-EX-SL-RPSSI-I(-SP) should be checked.
In the event of an error, the device must be replaced by
an equivalent device.
4. Restore the safety circuit to full functionality.
5. Return to normal operation.
λ
sd
λ
su
*
*
The SU (Safe Undetected) category includes failures that do not
cause a spurious trip.
λ
dd
λ
du
SFF
SFF = Safe Failure Fraction
DC
S
DC = Diagnostic Coverage (safe or dangerous)
DC
D
0 FIT
**
**
FIT = Failure In Time (1 FIT = 1 failure/10
9
h)
486.7 FIT 0 FIT 50 FIT 90.7% 0% 0%
T[PROOF] = 1 year 4 years 5 years
PFD
AVG
*
=
*
PFD = Probability of Failure on Demand
2.19E-04 8.76E-04 1.1E-03
Sensor
25%
Switching
amplifier
< 10%
Processing
15%
Actuator
50%

2865340

Mfr. #:
Manufacturer:
Phoenix Contact
Description:
Terminal Block Interface Modules MACX MCR-EX-SL- RPSSI-I
Lifecycle:
New from this manufacturer.
Delivery:
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Payment:
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