MC34025, MC33025
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7
V
ref
V
CC
UVLO
Reference
Regulator
4.2 V
Figure 19. Representative Block Diagram
Q
S
R
Q
Q
T
Steering
Flip Flop
Output A
1.0 V
0.5 V
16
4
5
6
7
3
2
1
8
C
SS
10
9
11
12
14
13
15
PWM Latch
Soft-Start Latch
V
in
9.0 mA
Error
Amp
PWM
Comparator
V
ref
UVLO
9.2 V
Oscillator
1.4 V
Current
Limit
Q
S
R
V
CC
Clock
R
T
C
T
Noninverting Input
Inverting Input
Error Amp Output
Ramp
Soft-Start
Ground
Current Limit/
Shutdown
Power Ground
Output B
V
C
V
CC
+
1.25 V
Shutdown
Figure 20. Current Limit Operating Waveforms
Output B
Output A
PWM
Comparator
Ramp
Clock
C
T
Soft-Start
Error Amp Output
MC34025, MC33025
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8
OPERATING DESCRIPTION
The MC33025 and MC34025 series are high speed, fixed
frequency, doubleended pulse width modulator controllers
optimized for high frequency operation. They are
specifically designed for OffLine and DCtoDC
converter applications offering the designer a cost effective
solution with minimal external components. A
representative block diagram is shown in Figure 19.
Oscillator
The oscillator frequency is programmed by the values
selected for the timing components R
T
and C
T
. The R
T
pin
is set to a temperature compensated 3.0 V. By selecting the
value of R
T
, the charge current is set through a current mirror
for the timing capacitor C
T
. This charge current runs
continuously through C
T
. The discharge current ratio is to be
10 times the charge current, which yields the maximum duty
cycle of 90%. C
T
is charged to 2.8 V and discharged to 1.0
V. During the discharge of C
T
, the oscillator generates an
internal blanking pulse that resets the PWM Latch, inhibits
the outputs, and toggles the steering flipflop. The threshold
voltages on the oscillator comparator is trimmed to
guarantee an oscillator accuracy of 5.0% at 25°C.
Additional dead time can be added by externally
increasing the charge current to C
T
as shown in Figure 24.
This changes the charge to discharge ratio of C
T
which is set
internally to I
charge
/10 I
charge
. The new charge to discharge
ratio will be:
% Deadtime +
I
additiona
l
) I
charge
10 (I
charge
)
A bidirectional clock pin is provided for synchronization
or for master/slave operation. As a master, the clock pin
provides a positive output pulse during the discharge of C
T
.
As a slave, the clock pin is an input that resets the PWM latch
and blanks the drive output, but does not discharge C
T
.
Therefore, the oscillator is not synchronized by driving the
clock pin alone. Figures 30 and 31 provide suggested
synchronization.
Error Amplifier
A fully compensated Error Amplifier is provided. It
features a typical DC voltage gain of 95 dB and a gain
bandwidth product of 8.3 MHz with 75 degrees of phase
margin (Figure 4). Typical application circuits will have the
noninverting input tied to the reference. The inverting input
will typically be connected to a feedback voltage generated
from the output of the switching power supply. Both inputs
have a Common Mode Voltage (V
CM
) input range of 1.5 V
to 5.5 V. The Error Amplifier Output is provided for external
loop compensation.
SoftStart Latch
SoftStart is accomplished in conjunction with an
external capacitor. The soft start capacitor is charged by an
internal 9.0 mA current source. This capacitor clamps the
output of the error amplifier to less than its normal output
voltage, thus limiting the duty cycle.
The time it takes for a capacitor to reach full charge is
given by:
t [ (4.5 10
5
)C
Soft-Start
A SoftStart latch is incorporated to prevent erratic
operation of this circuitry. Two conditions can cause the
SoftStart circuit to latch so that the SoftStart capacitor
stays discharged. The first condition is activation of an
undervoltage lockout of either V
CC
or V
ref
. The second
condition is when current sense input exceeds 1.4 V. Since
this latch is “set dominant”, it cannot be reset until either of
these signals is removed, and the voltage at C
SoftStart
is less
than 0.5 V.
PWM Comparator and Latch
A PWM circuit typically compares an error voltage with
a ramp signal. The outcome of this comparison determines
the state of the output. In voltage mode operation the ramp
signal is the voltage ramp of the timing capacitor. In current
mode operation the ramp signal is the voltage ramp induced
in a current sensing element. The ramp input of the PWM
comparator is pinned out so that the user can decide which
mode of operation best suits the application requirements.
The ramp input has a 1.25 V offset such that whenever the
voltage at this pin exceeds the Error Amplifier Output
voltage minus 1.25 V, the PWM comparator will cause the
PWM latch to set, disabling the outputs. Once the PWM
latch is set, only a blanking pulse by the oscillator can reset
it, thus initiating the next cycle.
A toggle flip flop connected to the output of the PWM
latch controls which output is active. The flip flop is pulsed
by an OR gate that gets its inputs from the oscillator clock
and the output of the PWM latch. A pulse from either one
will cause the flip flop to enable the other output.
Current Limiting and Shutdown
A pin is provided to perform current limiting and
shutdown operations. Two comparators are connected to the
input of this pin. When the voltage at this pin exceeds 1.0 V,
one of the comparators is activated. The output of this
comparator sets the PWM latch, which disables the output.
In this way cyclebycycle current limiting is
accomplished. If a current limit resistor is used in series with
the power devices, the value of the resistor is found by:
R
Sense
+
1.0 V
I
pk (switch)
MC34025, MC33025
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9
If the voltage at this pin exceeds 1.4 V, the second
comparator is activated. This comparator sets a latch which,
in turn, causes the SoftStart capacitor to be discharged. In
this way a “hiccup” mode of recovery is possible in the case
of output short circuits. If a current limit resistor is used in
series with the output devices, the peak current at which the
controller will enter a “hiccup” mode is given by:
I
shutdown
+
1.4 V
R
Sense
Undervoltage Lockout
There are two undervoltage lockout circuits within the IC.
The first senses V
CC
and the second V
ref
. During powerup,
V
CC
must exceed 9.2 V and V
ref
must exceed 4.2 V before
the outputs can be enabled and the SoftStart latch released.
If V
CC
falls below 8.4 V or V
ref
falls below 3.6 V, the outputs
are disabled and the SoftStart latch is activated. When the
UVLO is active, the part is in a low current standby mode
allowing the IC to have an offline bootstrap startup circuit.
Typical startup current is 500 mA.
Output
The MC34025 has two high current totem pole outputs
specifically designed for direct drive of power MOSFETs.
They are capable of up to ±2.0 A peak drive current with a
typical rise and fall time of 30 ns driving a 1.0 nF load.
Separate pins for V
C
and Power Ground are provided.
With proper implementation, a significant reduction of
switching transient noise imposed on the control circuitry is
possible. The separate V
C
supply input also allows the
designer added flexibility in tailoring the drive voltage
independent of V
CC
.
Reference
A 5.1 V bandgap reference is pinned out and is trimmed
to an initial accuracy of ±1.0% at 25°C. This reference has
short circuit protection and can source in excess of 10 mA
for powering additional control system circuitry.
Design Considerations
Do not attempt to construct the converter on
wirewrap or plugin prototype boards. With high
frequency, high power, switching power supplies it is
imperative to have separate current loops for the signal paths
and for the power paths. The printed circuit layout should
contain a ground plane with low current signal and high
current switch and output grounds returning on separate
paths back to the input filter capacitor. All bypass capacitors
and snubbers should be connected as close as possible to the
specific part in question. The PC board lead lengths must be
less than 0.5 inches for effective bypassing or snubbing.
Instabilities
In current mode control, an instability can be encountered
at any given duty cycle. The instability is caused by the
current feedback loop. It has been shown that the instability
is caused by a double pole at half the switching frequency.
If an external ramp (S
e
) is added to the ontime ramp (S
n
)
of the currentsense waveform, stability can be achieved
(see Figure 21).
One must be careful not to add too much ramp
compensation. If too much is added, the system will start to
perform like a voltage mode regulator. All benefits of
current mode control will be lost. Figures 29A and 29B show
examples of two different ways in which external ramp
compensation can be implemented.
1.25 V
+
+
Ramp Input
Current Signal
S
n
Ramp Compensation
S
e
Figure 21. Ramp Compensation
A simple equation can be used to calculate the amount of
external ramp necessary to add that will achieve stability in
the current loop. For the following equations, the calculated
values for the application circuit in Figure 37 are also shown.
S
e
+
V
O
L
ǒ
N
S
N
P
Ǔ
(R
S
)
A
i
where: = DC output voltage
= number of power transformer primary
= or secondary turns
= gain of the current sense network
= (see Figures 26, 27 and 28)
= output inductor
= current sense resistance
V
O
N
P
, N
S
A
i
L
R
S
+ 0.115 Vńμs
For the application circuit:
S
e
+
5
1.8 μ
ǒ
4
16
Ǔ
(
0.3
)(
0.55
)

MC34025DWR2G

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Switching Controllers Dual Output Voltage or Current Mode PWM
Lifecycle:
New from this manufacturer.
Delivery:
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