DSM-5/2.65-3.3/3-D24-C

Absolute Maximum Ratings
Input Voltage:
Continuous: D12 Models 21 Volts
D24 Models 40 Volts
D48 Models 81 Volts
Transient (100msec): D12 Models 25 Volts
D24 Models 50 Volts
D48 Models 100 Volts
Input Reverse-Polarity Protection:
Input Current must be limited. 1 minute
duration. Fusing recommended.
D12 Models 3 Amps
D24 Models 2 Amps
D48 Models 1 Amps
Output Current
Current limited. Devices can withstand
an indefi nite output short circuit.
On/Off Control (Pin 3) Max. Voltages:
Referenced to –Input (pin 2) +15V
Storage Temperature –40 to +120°C
Lead Temperature (Soldering, 10 sec.) +300°C
These are stress ratings. Exposure of devices to greater than any of these conditions may
adversely affect long-term reliability. Proper operation under conditions other than those
listed in the Performance/Functional Specifi cations Table is not implied, nor recommended.
TECHNICAL NOTES
Isolation / Case Connection
The XWR Series’ 5V and 3.3V outputs (pins 5 & 8) with its common return (pin
7) are isolated from the +V
IN and –VIN inputs (pins 1 & 2) via a transformer
and an opto-coupled transistor.
The DC/DC converter’s case is internally connected to pin 4. This allows
circuit specifi c grounding of the case on either the input or the output side, or
leaving the case disconnected, i.e. “fl oating.”
Input Fusing
Certain applications and/or safety agencies may require the installation of
fuses a
t the inputs of po
wer conversion components. Fuses should also be
used if the possibility of a sustained, non-current-limited, input-voltage polar-
ity reversal exists. For XWR 15 Watt Series Converters, it is recommended to
install slow blow fuses with values no greater than the following, in the +Input
line.
V
IN Range Fuse Value
D12 Models 3 Amps
D24 Models 2 Amps
D48 Models 1 Amps
Input Reverse-Polarity Protection
Upon applying a reverse-polarity voltage to the DC/DC converter, an internal
diode will be forward biased,
dra
wing excessive current from the power
source. Therefore, it is required that the input current be limited by either an
appropriately rated input fuse or a current limited power source.
Input Overvoltage/Undervoltage Shutdown and Start-Up Threshold
Under normal start-up conditions, devices will not begin to regulate until the
ramping-up input volta
ge exceeds the Start-Up
Threshold Voltage (35V for
D48 models). Once operating, devices will not turn off until the input voltage
drops below the Undervoltage Shutdown limit (34V for D48 models). Subse-
quent re-start will not occur until the input is brought back up to the Start-Up
Threshold. This built in hysteresis prevents any unstable on/off situations from
occurring at a single input voltage.
Input voltages exceeding the input overvoltage shutdown specifi cation listed
in the Performance/Functional Specifi cations will cause the device to shut-
down. A built-in hysteresis of 0.6 to 1.6 Volts for all models will not allow the
converter to restart until the input voltage is suffi ciently reduced.
Start-Up Time
The V
IN to VOUT start-up time is the interval of time where the input voltage
crosses the turn-on threshold point, and the fully loaded output voltage enters
and remains within its specifi ed accuracy band. Actual measured times will
vary with input source impedance, external input/output capacitance, and
the slew rate of the input voltages. The XWR 15 Watt Series implements a
soft start circuit that limits the duty cycle of the PWM controller at power up,
thereby limiting the Input Inrush current.
The On/Off Control to V
OUT start-up time assumes the converter has its
nominal input voltage applied but is turned off via the On/Off Control pin. The
specifi cation defi nes the interval between the time at which the converter is
turned on and the fully loaded output voltage enters and remains within its
specifi ed accuracy band. Similar to the V
IN to VOUT start-up, the On/Off Control
to V
OUT start-up time is also governed by the internal soft start circuitry and
external load capacitance.
On/Off Control
The On/Off Control (pin 3) may be used for remote on/off operation. As shown
in F
igure 1,
the control pin is referenced to the –Input (pin 2) and will be inter-
nally pulled to a high state. The XWR Series is designed so that it is enabled
when the control pin is left open (pulled high) and disabled when the control
pin is pulled low (less than +0.8V relative to –Input).
Dynamic control of the on/off function is best accomplished with a mechani-
cal relay or an open-collector/open-drain circuit (optically isolated if appropri-
ate). The drive circuit should be able to sink approximately 1 mA for logic low.
The on/off control function is designed such that the converter can be
disabled while the input power is ramping up, and then “released” once the
input has stabilized.
3
2
13V CIRCUIT
+Vcc
5V CIRCUIT
–INPUT
ON/OFF
CONTROL
Figure 2. Internal On/Off Control circuitry
DSM/DWR Models
Dual Output, 3.3V and 5V, 15Watt DC/DC Converters
MDC_DSM/DWR Models.D03 Page 4 of 9
www.murata-ps.com/support
Trimming Output Voltages
The DSM/DWR converters have a trim capability (pin 9) that allow users
to adjust the output voltages ±5%.
A trim adjustment will cause an equal
percentage of change in both outputs.
Adjustments to the output voltages can
be accomplished via a trim pot, Figure 3, or a single fi xed resistor as shown
in Figures 4 and 5. A single fi xed resistor can increase or decrease the output
voltage depending on its connection. Fixed resistors should have absolute TCR's
less than 100ppm/°C to minimize sensitivity to changes in temperature.
A single resistor connected from the Trim pin (pin 9) to the +3.3V Output (pin 8),
see Figure 4, will decrease the output voltages. A resistor connected from the
Trim pin (pin 9) to Output Return (pin 7) will increase the output voltages.
Trim adjustments greater than 5% can have an adverse effect on the con-
verter's performance and is not recommended.
Figure 3. Trim Connections Using A Trimpot
20kΩ
5-22
Tu rn s
+INPUT
+5V OUTPUT
+3.3V OUTPUT
TRIM
OUTPUT
RETURN
–INPUT
CASE
1
2
4
ON/OFF
CONTROL
3
5
9
7
+5V LOAD
+3.3V LOAD
8
DOWN
3.3 – VO
RT (kΩ) =
–14
2.49(VO – 1.234)
+5V LOAD
+3.3V LOAD
R TRIM
DOWN
+INPUT
+5V OUTPUT
+3.3V OUTPUT
TRIM
OUTPUT
RETURN
–INPUT
CASE
1
2
4
ON/OFF
CONTROL
3
5
9
7
8
Figure 4. Decrease Output Voltage Trim Connections
Using A Fixed Resistor
Accuracy of adjustment is subject to tolerances or resistor values and factory-
adjusted output accuracy. V
O = desired output voltage.
+5V LOAD
+3.3V LOAD
R TRIM
UP
+INPUT
+5V OUTPUT
+3.3V OUTPUT
TRIM
OUTPUT
RETURN
–INPUT
CASE
1
2
4
ON/OFF
CONTROL
3
5
9
7
8
Figure 5. Increase Output Voltage Trim Connections
Using A Fixed Resistor
RT (kΩ) =
UP
VO – 3.3
–14
3.073
5V & 3.3V Regulation
The XWR Series converters are designed such that both the 5V and 3.3V out-
puts share a common regulation feedback control loop.
Though the feedback
loop is infl uenced by both outputs, the 3.3 Volt output is dominant. As a result,
the 3.3 Volt regulation (0.5%) is superior to the 5 Volt regulation (1.5%).
The converters are specifi ed for load regulation of minimum (250mA) to 100%
loading. All models are stable under no-load conditions, but operation below
minimum load mandates an increase in the regulation tolerance of ±0.5% for
3.3 Volt output and an increase of ±1% for the 5 Volt output. A slight increase
in switching noise may also be observed for operation below minimum load-
ing. Operation with a full load on 3.3 Volt output and light to no load on 5 Volt
output is the most demanding for +5V regulation.
Filtering and Noise Reduction
The XWR Series Converters achieve their rated ripple and noise specifi ca-
tions with the use of 0.47µF ceramic in parallel with 100µF tantalum output
ca
pacitors.
In critical applications, input/output noise may be further reduced
by installing additional external I/O capacitors. Input capacitors should be
selected for bulk capacitance, low ESR and high rms-ripple-current ratings.
Output capacitors should be selected for low ESR and appropriate frequency
response. All caps should have appropriate voltage ratings and be located as
close to the converter as possible.
Thermal Shutdown
These XWR converters are equipped with Thermal Shutdown Circuitry. If
the internal tempera
ture of the DC/DC converter rises above the designed
opera
ting temperature, a precision temperature sensor will power down the
unit. When the internal temperature decreases below the threshold of the
temperature sensor, the units will self start.
Current Limiting
When power demands from either output fall within 120% to 190% of the
ra
ted output current,
the DC/DC converter will go into a current limiting mode.
In this condition, both output voltages will decrease proportionately with
increases in output current, thereby maintaining a somewhat constant power
dissipation.
This is commonly referred to as power limiting. Current limit inception is
defi ned as the point where the full-power output voltage falls below the
specifi ed tolerance. If the load current being drawn from the converter is
signifi cant enough, the unit will go into a short circuit condition. See “Short
Circuit Condition.”
Short Circuit Condition
When a converter is in current limit mode the output voltages will drop as
the output current demand increases.
If the output volta
ge drops too low, the
magnetically coupled voltage used to develop primary side voltages will also
drop, thereby shutting down the PWM controller.
Following a time-out period of 5 to 15 milliseconds, the PWM will restart,
causing the output voltages to begin ramping to their appropriate values. If
the short-circuit condition persists, another shutdown cycle will be initi-
ated. This on/off cycling is referred to as “hiccup” mode. The hiccup cycling
reduces the average output current, thereby preventing internal temperatures
from rising to excessive levels. The modules are capable of enduring an
indefi nite short circuit output condition.
DSM/DWR Models
Dual Output, 3.3V and 5V, 15Watt DC/DC Converters
MDC_DSM/DWR Models.D03 Page 5 of 9
www.murata-ps.com/support
SMT Solder Process for DSM models
For the surface-mount DSM models of the XWR Series, the packages’ gull-
wing leads are made of tin-plated (150 micro inches) copper
. The gull-wing
confi guration, as opposed to “J” leads, was selected to keep the solder joints
out from under the package to minimize both, heat conduction away from the
leads (into the encapsulated package) and shadowing effects.
DSM modules do not currently withstand the standard solder-refl ow process
with its most common temperature profi les. In order to avoid damage to the
converter a selective solder process with the following parameters must
therefore be chosen (i.e. hot air gun or a hand soldering method):
Pre-heat phase 30-60°C rise/minute to 150°C maximum.
Lead temperature 300°C for 10 seconds maximum.
As shown in Figure 7, our tests have determined the optimal landing-pad size
to be 160 mils by 130 mils (4 x 3.3 mm).
Recommended PC Board Layout
A single pc board layout could accommodate both the through-hole and the
SMT models of the XWR Series as per the fi
gure below. Note that on page 2
of this data sheet, the DWR through-whole package is drawn with a bottom
view of its pin locations, and the DSM surface-mount package is drawn with
a top view of its pin locations. As shown, the through-hole pin locations, when
viewed from the top, fall just aside (on 1.8 inch centers) the SMT pin loca-
tions, which essentially begin on 2.1 inch centers.
The layout shows +Input and Case grounded on the primary side. Applica-
tion dependant the primary ground could of course also be connected to
-Input and Case. Creepage and clearance distances between input and output
should comply with all relevant safety regulations.
4
3
2
1
8
7
6
5
9
0.10
(2.54)
0.110
(2.79)
0.100
(2.54)
0.300
(7.62)
0.500
(12.70)
TOP VIEW
1.00
(25.40)
0.800
(20.32)
4 EQ. SP. @
0.200 (5.08)
Case C18A
Case C34
TRIM
+5V OUTPUT
OUTPUT RETURN
+3.3V OUTPUT
ON/OFF CONTROL
CASE
–INPUT
+INPUT
N.C.
POWER GROUND
4
3
2
1
5
6
7
8
9
0.300
(7.62)
TOP VIEW
0.200
(5.08)
1.00
(25.40)
0.800 (20.32)
4 EQ. SP. @
0.200 (10.16)
PIN LENGTH: 0.20 MIN (5.08)
PIN DIAMETER: 0.040 ±0.001 (1.016 ±0.025)
B
B
2.00 (50.80)
1.800 (45.72)
A
A
0.130*
(3.30)
0.015
(0.38)
0.100**
(2.54)
* PAD DIMENSION
** LEAD DIMENSION
0.160*
(4.06)
0.110**
(2.79)
Figure 6. Recommended Board Layout
Figure 7 . PC Board Land Pattern
I/O Connections
Pin Function P36
1 +Input
2
–Input
3 On/Off Control
4 Case
5 +5V Output
6 NC
7 Output Return
8 +3.3V Output
9 Trim
DSM/DWR Models
Dual Output, 3.3V and 5V, 15Watt DC/DC Converters
MDC_DSM/DWR Models.D03 Page 6 of 9
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