Detailed Description
The operation of the MAX630 can best be understood
by examining the voltage regulating loop of Figure 1.
R1 and R2 divide the output voltage, which is com-
pared with the 1.3V internal reference by comparator
COMP1. When the output voltage is lower than desired,
the comparator output goes high and the oscillator out-
put pulses are passed through the NOR gate latch,
turning on the output N-channel MOSFET at pin 3, L
X
.
As long as the output voltage is less than the desired
voltage, pin 3 drives the inductor with a series of pulses
at the oscillator frequency.
Each time the output N-channel MOSFET is turned on,
the current through the external coil, L1, increases,
storing energy in the coil. Each time the output turns off,
the voltage across the coil reverses sign and the volt-
age at L
X
rises until the catch diode, D1, is forward
biased, delivering power to the output.
When the output voltage reaches the desired level,
1.31V x (1 + R1 / R2), the comparator output goes low
and the inductor is no longer pulsed. Current is then
supplied by the filter capacitor, C1, until the output volt-
age drops below the threshold, and once again L
X
is
switched on, repeating the cycle. The average duty
cycle at L
X
is directly proportional to the output current.
Output Driver (L
X
Pin)
The MAX630/MAX4193 output device is a large
N-channel MOSFET with an on-resistance of 4Ω and a
peak current rating of 525mA. One well-known advan-
tage that MOSFETs have over bipolar transistors in
switching applications is higher speed, which reduces
switching losses and allows the use of smaller, lighter,
less costly magnetic components. Also important is that
MOSFETs, unlike bipolar transistors, do not require
base current that, in low-power DC-DC converters,
often accounts for a major portion of input power.
The operating current of the MAX630 and MAX4193
increases by approximately 1µA/kHz at maximum
power output due to the charging current required by
the gate capacitance of the L
X
output driver (e.g., 40µA
increase at a 40kHz operating frequency). In compari-
son, equivalent bipolar circuits typically drive their NPN
L
X
output device with 2mA of base drive, causing the
bipolar circuit’s operating current to increase by a fac-
tor of 10 between no load and full load.
Oscillator
The oscillator frequency is set by a single external, low-
cost ceramic capacitor connected to pin 2, C
X
. 47pF
sets the oscillator to 40kHz, a reasonable compromise
between lower switching losses at low frequencies and
reduced inductor size at higher frequencies.
MAX630/MAX4193
CMOS Micropower Step-Up
Switching Regulator
4 _______________________________________________________________________________________
Pin Description
PIN NAME FUNCTION
1 LBR
Low-Battery Detection Comparator Input. The LBD output, pin 8, sinks current whenever this pin is
below the low-battery detector threshold, typically 1.31V.
2C
X
An external capacitor connected between this terminal and ground sets the oscillator frequency.
47pF = 40 kHz.
3L
X
This pin drives the external inductor. The internal N-channel MOSFET that drives L
X
has an output
resistance of 4Ω and a peak current rating of 525mA.
4 GND Ground
5+V
S
The positive supply voltage, from 2.0V to 16.5V (MAX630).
6I
C
The MAX630/MAX4193 shut down when this pin is left floating or is driven below 0.2V. For normal
operation, connect I
C
directly to +V
S
or drive it high with either a CMOS gate or pullup resistor
connected to +V
S
. The supply current is typically 10nA in the shutdown mode
7V
FB
The output voltage is set by an external resistive divider connected from the converter output to V
FB
and ground. The MAX630/MAX4193 pulse the L
X
output whenever the voltage at this terminal is less
than 1.31V.
8 LBD
The Low-Battery Detector output is an open-drain N-channel MOSFET that sinks up to 600μA (typ)
whenever the LBR input, pin 1, is below 1.31V.
Low-Battery Detector
The low-battery detector compares the voltage on LBR
with the internal 1.31V reference. The output, LBD, is an
open-drain N-channel MOSFET. In addition to detecting
and warning of a low battery voltage, the comparator
can also perform other voltage-monitoring operations
such as power-failure detection.
Another use of the low-battery detector is to lower the
oscillator frequency when the input voltage goes below
a specified level. Lowering the oscillator frequency
increases the available output power, compensating for
the decrease in available power caused by reduced
input voltage (see Figure 5).
Logic-Level Shutdown Input
The shutdown mode is entered whenever I
C
(pin 6) is
driven below 0.2V or left floating. When shut down, the
MAX630’s analog circuitry, oscillator, L
X
, and LBD out-
puts are turned off. The device’s quiescent current dur-
ing shutdown is typically 10nA (1µA max).
Bootstrapped Operation
In most circuits, the preferred source of +V
S
voltage for
the MAX630 and MAX4193 is the boosted output volt-
age. This is often referred to as a “bootstrapped” oper-
ation since the circuit figuratively “lifts” itself up.
The on-resistance of the N-channel L
X
output decreas-
es with an increase in +V
S
; however, the device operat-
ing current goes up with +V
S
(see the Typical
Operating Characteristics, I
S
vs. +V
S
graph). In circuits
with very low output current and input voltages greater
than 3V, it may be more efficient to connect +V
S
direct-
ly to the input voltage rather than bootstrap.
MAX630/MAX4193
CMOS Micropower Step-Up
Switching Regulator
_______________________________________________________________________________________ 5
COMP 2
+5V INPUT
R3
169kΩ
R4
100kΩ
L1
470
LOW BATTERY INPUT
1.31V
OSC
R
ON
3Ω
40kHz
COMP 1
1.31V
BANDGAP
REFERENCE
AND
BIAS GENERATOR
1 LBR
2C
X
3L
X
4 GND
D1
1N4148
+V
S
5
I
C
6
V
FB
7
LBD 8
LOW-BATTERY OUTPUT
(LOW IF INPUT < 3V)
C
C
R1
499kΩ
R2
47.5kΩ
SHUTDOWN
OPERATE
+15V OUTPUT
20mA
C1
470μF
25V
MAX630
COMP 2
Figure 1. +5V to +15V Converter and Block Diagram
MAX630/MAX4193
External Components
Resistors
Since the LBR and V
FB
input bias currents are specified
as 10nA (max), the current in the dividers R1/R2 and
R3/R4 (Figure 1) may be as low as 1µA without signifi-
cantly affecting accuracy. Normally R2 and R4 are
between 10kΩ and 1MΩ, which sets the current in the
voltage-dividers in the 1.3µA to 130µA range. R1 and
R3 can then be calculated as follows:
where V
OUT
is the desired output voltage and V
LB
is
the desired low-battery warning threshold.
If the I
C
(shutdown) input is pulled up through a resistor
rather than connected directly to +V
S
, the current
through the pullup resistor should be a minimum of 4µA
with I
C
at the input-high threshold of 1.3V:
Inductor Value
The available output current from a DC-DC voltage
boost converter is a function of the input voltage, exter-
nal inductor value, output voltage, and the operating
frequency.
The inductor must 1) have the correct inductance, 2) be
able to handle the required peak currents, and 3) have
acceptable series resistance and core losses. If the
inductance is too high, the MAX630 will not be able to
deliver the desired output power, even with the L
X
out-
put on for every oscillator cycle. The available output
power can be increased by either decreasing the
inductance or the frequency. Reducing the frequency
increases the on-period of the L
X
output, thereby
increasing the peak inductor current. The available out-
put power is increased since it is proportional to the
square of the peak inductor current (I
PK
).
where P
OUT
includes the power dissipated in the catch
diode (D1) as well as that in the load. If the inductance
is too low, the current at L
X
may exceed the maximum
rating. The minimum allowed inductor value is
expressed by:
where I
MAX
525mA (peak L
X
current) and t
ON
is the
on-time of the L
X
output.
The most common MAX630 circuit is a boost-mode
converter (Figure 1). When the N-channel output device
is on, the current linearly rises since:
At the end of the on-time (14µs for 40kHz, 55% duty-
cycle oscillator) the current is:
The energy in the coil is:
At maximum load, this cycle is repeated 40,000 times
per second, and the power transferred through the coil
is 40,000 x 5.25 = 210mW. Since the coil only supplies
the voltage above the input voltage, at 15V, the DC-DC
converter can supply 210mW / (15V - 5V) = 21mA. The
coil provides 210mW and the battery directly supplies
another 105mW, for a total of 315mW of output power. If
the load draws less than 21mA, the MAX630 turns on its
output only often enough to keep the output voltage at
a constant 15V.
Reducing the inductor value increases the available
output current: lower L increases the peak current,
thereby increasing the available power. The external
inductor required by the MAX630 is readily obtained
from a variety of suppliers (Table 1). Standard coils are
suitable for most applications.
Types of Inductors
Molded Inductors
These are cylindrically wound coils that look similar to
1W resistors. They have the advantages of low cost and
ease of handling, but have higher resistance, higher
losses, and lower power handling capability than other
types.
ImA
pk
VT
L
Vx s
H
ON
==
μ
μ
=
514
470
150
L
VT f
P
ce P
LI f
and I
IN ON
OUT
OUT
pk
pk
VT
L
IN ON
=
=
=
()
sin :
:
2
2
2
2
R
VV
A
IC
S
+−
μ
13
4
.
10 2 1 1 2
131
131
10 4 1 3 4
131
131
ΩΩ
ΩΩ
≤≤ =
≤≤ =
.
.
.
.
RMRRx
VV
RMRRx
VV
OUT
LB
CMOS Micropower Step-Up
Switching Regulator
6 _______________________________________________________________________________________
EJ
LI
pk
=
2
2
525.

MAX4193ESA+

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Voltage Regulators CMOS uPower Step Up Switching Reg
Lifecycle:
New from this manufacturer.
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