MAX16831
High-Voltage, High-Power LED Driver with
Analog and PWM Dimming Control
13
Maxim Integrated
capacitor to hold the charge when the DIM signal has
turned off the gate drive. When DIM is high again, the
voltage on the compensation capacitors, C1 and C2,
will force the converter into steady-state instantaneously.
PWM Dimming
PWM dimming is achieved by driving DIM with either a
PWM signal or a DC signal. The PWM signal is internal-
ly connected to the error amplifier, the dimming
MOSFET gate driver, and the switching MOSFET gate
driver. When the DIM signal is high, the dimming
MOSFET and the switching MOSFET drivers are
enabled and the output of the voltage-error amplifier is
connected to the external compensation network. Also,
the buffered current-sense signal is connected to CS.
Preventing discharge of the compensation capacitor
when the DIM signal is low will allow the control loop to
return the LED current to its original value almost
instantaneously.
When the DIM signal goes low, the output of the error
amplifier is disconnected from the compensation net-
work and the voltage of compensation capacitors, C1
and C2 is preserved. Choose low-leakage capacitors
for C1 and C2. The drivers for the external dimming
and switching MOSFETs are disabled, and the convert-
er stops switching. The inductor energy is now trans-
ferred to the output capacitors.
When the DIM signal goes high and the gate drivers are
enabled, the additional voltage on the output capacitor
may cause a current spike on the LED string. A larger
output capacitor will result in a smaller current spike. The
MAX16831 thus achieves fast PWM dimming response.
Fault Protection
The MAX16831 features built-in overvoltage protection,
overcurrent protection, HICCUP mode current-limit pro-
tection, and thermal shutdown. Overvoltage protection
is achieved by connecting OV to HI through a resistive
voltage-divider. HICCUP mode limits the power dissi-
pation in the external MOSFETs during severe fault
conditions. Internal thermal shutdown protection safely
turns off the converter when the junction temperature
exceeds +165°C.
Overvoltage Protection
The overvoltage protection (OVP) comparator com-
pares the voltage at OV with a 1.235V (typ) internal ref-
erence. When the voltage at OV exceeds the internal
reference, the OVP comparator terminates PWM
switching and no further energy is transferred to the
load. The MAX16831 re-initiates soft-start once the
overvoltage condition is removed. Connect OV to HI
through a resistive voltage-divider to set the overvolt-
age threshold at the output.
Setting the Overvoltage Threshold
Connect OV to HI or to the high-side of the LEDs
through a resistive voltage-divider to set the overvolt-
age threshold at the output (Figure 4). The overvoltage
protection (OVP) comparator compares the voltage at
OV with a 1.235V (typ) internal reference. Use the fol-
lowing equation to calculate resistor values:
where V
OV
is the 1.235V OV threshold. Choose R
OV1
and R
OV2
to be reasonably high-value resistors to pre-
vent discharge of filter capacitors. This will prevent
unnecessary undervoltage and overvoltage conditions
during dimming.
Load-Dump Protection
The MAX16831 features load-dump protection up to
80V. LED drivers using the MAX16831 can sustain sin-
gle fault load dump events. Repeated load dump events
within very short time intervals can cause damage to the
dimming MOSFET due to excess power dissipation.
Thermal Shutdown
The MAX16831 contains an internal temperature sensor
that turns off all outputs when the die temperature
exceeds +165°C. Outputs are enabled again when the
die temperature drops below +145°C.
RR
VV
V
OV OV
OV LIM OV
OV
12
_
-
MAX16831
AGND
R
OV1
R
OV2
OV
V
LED+
Figure 4. Setting the Overvoltage Threshold
MAX16831
High-Voltage, High-Power LED Driver with
Analog and PWM Dimming Control
14
Maxim Integrated
Applications Information
Inductor Selection
The minimum required inductance is a function of oper-
ating frequency, input-to-output voltage differential, and
the peak-to-peak inductor current (I
L
). Higher I
L
allows for a lower inductor value while a lower I
L
requires a higher inductor value. A lower inductor value
minimizes size and cost, improves large-signal tran-
sient response but reduces efficiency due to higher
peak currents and higher peak-to-peak output ripple
voltage for the same output capacitance. On the other
hand, higher inductance increases efficiency by reduc-
ing the ripple current, I
L
. However, resistive losses
due to extra turns can exceed the benefit gained from
lower ripple current levels, especially when the induc-
tance is increased without also allowing for larger
inductor dimensions. A good compromise is to choose
I
L
equal to 30% of the full load current. The inductor
saturating current is also important to avoid runaway
current during the output overload and continuous
short circuit. Select the I
SAT
to be higher than the maxi-
mum peak current limit.
Buck configuration: In a buck configuration, the aver-
age inductor current does not vary with the input. The
worst-case peak current occurs at a high input voltage.
In this case, the inductance L for continuous conduc-
tion mode is given by:
where V
INMAX
is the maximum input voltage, f
SW
is the
switching frequency, and V
OUT
is the output voltage.
Boost configuration: In the boost converter, the average
inductor current varies with line and the maximum aver-
age current occurs at low line. For the boost converter,
the average inductor current is equal to the input cur-
rent. In this case, the inductance L is calculated as:
where V
INMIN
is the minimum input voltage, V
OUT
is the
output voltage, and f
SW
is the switching frequency.
Buck-boost configuration: In a buck-boost converter,
the average inductor current is equal to the sum of the
input current and the load current. In this case, the
inductance L is:
where V
INMIN
is the minimum input voltage, V
OUT
is the
output voltage, and f
SW
is the switching frequency.
Output Capacitor
The function of the output capacitor is to reduce the
output ripple to acceptable levels. The ESR, ESL, and
the bulk capacitance of the output capacitor contribute
to the output ripple. In most of the applications, the out-
put ESR and ESL effects can be dramatically reduced
by using low-ESR ceramic capacitors. To reduce the
ESL effects, connect multiple ceramic capacitors in
parallel to achieve the required bulk capacitance.
In a buck configuration, the output capacitance, C
F
, is
calculated using the following equation:
where V
R
is the maximum allowable output ripple.
In a boost configuration, the output capacitance, C
F
, is
calculated as:
where I
OUT
is the output current.
In a buck-boost configuration, the output capacitance,
C
F
, is calculated as:
where V
OUT
is the voltage across the load and I
OUT
is
the output current. Connect the output capacitor(s)
from the output to ground in a buck-boost configuration
(not across the load as for other configurations).
Input Capacitor
A capacitor connected between the input line and
ground must be used when configuring the MAX16831
as a buck converter. Use a low-ESR input capacitor
that can handle the maximum input RMS ripple current.
Calculate the maximum allowable RMS ripple using the
following equation:
In most of the cases, an additional electrolytic capaci-
tor should be added to prevent input oscillations due to
line impedances.
I
IVVV
V
IN RMS
OUT OUT INMIN OUT
INMIN
()
()
=
×× -
C
VI
VV V f
F
OUT OUT
ROUTINMINSW
××
×+ ×
2
()
C
VV I
VV f
F
OUT INMIN OUT
ROUTSW
××
××
()-2
C
VVV
VLV f
F
INMAX OUT OUT
RINMAXSW
×
××× ×
()-
2
2
L
VV
VV f I
OUT INMIN
OUT INMIN SW L
=
×
×()
L
VVV
Vf I
INMIN OUT INMIN
OUT SW L
=
×
××
()-
L
VV V
VfI
OUT INMAX OUT
INMAX SW L
=
×
××
()-
MAX16831
High-Voltage, High-Power LED Driver with
Analog and PWM Dimming Control
15
Maxim Integrated
When using the MAX16831 in a boost or buck-boost
configuration, the input RMS current is low and the
input capacitance can be small.
Operating the MAX16831 Without the
Dimming Switch
The MAX16831 can also be used in the absence of the
dimming MOSFET. In this case, the PWM dimming per-
formance is compromised but in applications that do
not require dimming, the MAX16831 can still be used.
A short circuit across the load will cause the MAX16831
to disable the gate drivers and they will remain off until
the input power is recycled.
Switching Power MOSFET Losses
When selecting MOSFETs for switching, consider the
total gate charge, power dissipation, the maximum
drain-to-source voltage, and package thermal imped-
ance. The product of the MOSFET gate charge and
R
DS(ON)
is a figure of merit, with a lower number signi-
fying better performance. Select MOSFETs optimized
for high-frequency switching applications.
MOSFET losses may be broken into three categories:
conduction loss, gate drive loss, and switching loss.
The following simplified power loss equation is true for
all the different configurations.
P
LOSS
= P
CONDUCTION
+ P
GATEDRIVE
+ P
SWITCH
Layout Recommendations
Typically, there are two sources of noise emission in a
switching power supply: high di/dt loops and high dv/dt
surfaces. For example, traces that carry the drain cur-
rent often form high di/dt loops. Similarly, the heatsink
of the MOSFET connected to the device drain presents
a high dv/dt source; therefore, minimize the surface
area of the heatsink as much as possible. Keep all PCB
traces carrying switching currents as short as possible
to minimize current loops. Use ground planes for best
results.
Careful PCB layout is critical to achieve low switching
losses and clean, stable operation. Use a multilayer
board whenever possible for better noise performance
and power dissipation. Follow these guidelines for
good PCB layout:
Use a large copper plane under the MAX16831
package. Ensure that all heat-dissipating compo-
nents have adequate cooling. Connect the exposed
pad of the device to the ground plane.
Isolate the power components and high-current paths
from sensitive analog circuitry.
Keep the high-current paths short, especially at the
ground terminals. This practice is essential for sta-
ble, jitter-free operation. Keep switching loops short.
Connect AGND, SGND, and QGND to a ground
plane. Ensure a low-impedance connection between
all ground points.
Keep the power traces and load connections short.
This practice is essential for high efficiency. Use
thick copper PCBs (2oz vs. 1oz) to enhance full-load
efficiency.
Ensure that the feedback connection to FB is short
and direct.
Route high-speed switching nodes away from the
sensitive analog areas.
To prevent discharge of the compensation capaci-
tors, C1 and C2, during the off-time of the dimming
cycle, ensure that the PCB area close to these com-
ponents has extremely low leakage. Discharge of
these capacitors due to leakage may result in
degraded dimming performance.
32 31 30 29 28 27 26
9 101112131415
18
19
20
21
22
23
24
7
6
5
4
3
2
1
MAX16831
TQFN
(5mm x 5mm)
TOP VIEW
UVEN
N.C.
REG1
AGND
REF
DIM
RTSYNC
8
CLKOUT
I.C.
V
CC
REG2
HI
CLMP
CS-
CS+
25
LO
N.C.
DGT
QGND
SNS-
SNS+
DRI
DRV
17
SGND
OV
FB
16
SGND
CS
COMP
I.C.
I.C.
I.C.
*EP
+
*EP = EXPOSED PAD
Pin Configuration

MAX16831ATJ/V+

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
LED Lighting Drivers w/Analog & PWM Dimming Control
Lifecycle:
New from this manufacturer.
Delivery:
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