TC64X/TC64XB Fan Control Evaluation Board User’s Guide
DS21403C-page 6 2003 Microchip Technology Inc.
The output drive device can be either a SOT-23, TO-92 or a TO-220 transistor/
MOSFET, depending on the fan operating current and application. Resistor R
2
sets the
base drive current for this transistor. The configuration, as shipped from the factory,
consists of a 2N2222A transistor and a 1.1 k base resistor, which will drive a BDC fan
with an operating current of 100 mA or less. Larger fans can be driven with a different
combination of base resistor and output transistor. Fan commutation pulses are sensed
by pin 5 of the TC64X and TC64XB devices through R
3
and C
5
. Table 2-2 shows
suggested values for R
3
for various fan current ratings. The TC64X/TC64XB
Evaluation Kit is shipped from the factory with a 4.7 resistor installed for R
3
and a
0.1 µF capacitor installed for C
5
.
A fault visual indicator is also provided to facilitate experimentation. The FAULT LED is
driven active by Q
4
whenever the FAULT output of the TC64X/TC64XB device goes
low. The various jumper blocks and options are summarized in Table 2-1.
TABLE 2-1: TC64X/TC64XB EVALUATION BOARD JUMPER OPTIONS
Jumper
Block
Shorting Block
Installed
Function
Factory
Setting
JB
1
1 to 2 TC64X/TC64XB, 30 Hz timebase enabled. Shorted
3 to 4 TC64X/TC64XB timebase determined by
user-installed capacitor C
2
.
Open
JB
2
1 to 2 4.7sense resistor selected. Shorted
3 to 4 User-installed sense resistor R
4
selected. Open
JB
3
1 to 2 0.1 µF sense capacitor selected
(adequate for nearly all BDC fans).
Shorted
3 to 4 User-installed sense capacitor C
4
selected. Open
JB
4
2 to TC642 TC64X/TC64XB Fan Control Evaluation Board
configured for TC642/2B, TC647/7B.
Shorted
2 to TC646 TC64X/TC64XB Fan Control Evaluation Board
configured for TC646/6B, TC648/8B, TC649/9B.
Open
Getting Started
2003 Microchip Technology Inc. DS21403C-page 7
2.2 IMPLEMENTING THE TC64X/TC64XB FAN CONTROL EVALUATION BOARD
Initial start-up of the TC64X/TC64XB Fan Control Evaluation Board is simplified by
using a 12V BDC fan with an operating current between 75 mA to 100 mA. The
TC64X/TC64XB Fan Control Evaluation Board is shipped pre-configured for such a
fan. If such a fan is available, please proceed to Step 1 below.
If such a fan is unavailable, the TC64X/TC64XB Fan Control Evaluation Board will
require modification to certain component values and jumper settings. Proceed to
Section 2.3, “Operation in the Adjustable Output Voltage”.
1. The TC64X/TC64XB Fan Control Evaluation Board is shipped from the factory
configured as outlined in Table 2-1. Inspect the jumper settings on the board to
ensure they match those listed in Table 2-1. Also be sure that a 4.7 resistor is
installed for R
3
, a 1.1 k resistor is installed for R
2
, a 0.1 µF capacitor is installed
for C
5
and a 2N2222A transistor is installed for Q
2
.
2. Connect the positive side of a 5V DC supply to V
DD
(BP
1
) and the negative side
of the supply to GND (BP
2
).
3. Connect the positive lead of a 12V, 100 mA (max) BDC fan to the FAN + terminal.
Connect the negative lead of the fan to the FAN - terminal.
4. Connect the positive lead of a 12V DC supply to V
FAN
(BP
3
). Connect the
negative lead from the 12V DC supply to ground (BP
2
).
5. Set the INT/EXT switch to INT (Internal Control Voltage). Turn Potentiometer 1
(Speed Control) fully clockwise. Turn Potentiometer 2 (min speed/auto-shutdown
level) fully clockwise.
6. Turn both DC supplies on. The fan should immediately run to full speed and the
FAULT LED should be lit. If this is not the case, check the configuration settings
and repeat steps 1 through 5.
7. Connect the positive lead of a DC voltmeter to test point TP
1
and the negative
voltmeter lead to ground. This is the minimum speed setting voltage. Adjust
Potentiometer 2 until a reading of 1.9V is achieved. This voltage corresponds to
a minimum speed setting of approximately 40 percent of full speed.
8. Verify proper operation of the TC642/2B/647/7B by rotating Potentiometer 1
counterclockwise. The fan speed decreases and the FAULT LED goes off. Fan
speed will decrease as Potentiometer 1 is rotated counterclockwise until the
voltage on the wiper of Potentiometer 1 is less than the voltage on the wiper of
Potentiometer 2, at which time the fan will operate continuously at 40 percent of
full speed. Verify the minimum speed circuit is operating by adjusting
Potentiometer 2 clockwise, while Potentiometer 1 is fully counterclockwise.
9. Verify open fan detection by disconnecting one lead of the fan while it is running.
The FAULT LED will light after a disconnect time of about two seconds.
10. Verify locked rotor detection by stopping the fan blades during operation. The
FAULT LED will light approximately two seconds after the fan blades are
stopped.
The TC64X/TC64XB circuit board may now be custom-configured for your particular
combination of control and fan requirements.
TC64X/TC64XB Fan Control Evaluation Board User’s Guide
DS21403C-page 8 2003 Microchip Technology Inc.
2.3 OPERATION IN THE ADJUSTABLE OUTPUT VOLTAGE MODE
2.3.1 Output Driver
Transistors such as 2N2222A are recommended for use as the output driver. These
transistors are low cost, multiple sourced and have a high enough Beta for BDC fan
applications of 200 mA or less operating current. If a single transistor is used, care
must be taken to select a transistor having a minimum h
FE
of 50 to ensure that the
minimum output current specification (5 mA) of the TC64X and TC64XB devices are
not exceeded. For large BDC fans, a logic level MOSFET is a good choice for the drive
device. All component selections should be made based on information in the
“Applications” section of the TC64X and TC64XB data sheets.
Table 2-2 provides a list of typical fan module operating configurations for 12V fan
applications. The values in Table 2-2 assume the use of low-cost, bipolar transistors
(such as the 2N2222A).
Substituting a logic level MOSFET, such as a BS170, for Q
2
, results in lower system
voltage losses and significantly reduces output loading on the TC64X and TC64XB
devices. The low R
DSON
of the MOSFET (1 in the case of the BS170) enables it to be
used in place of the Darlington in high current fan applications (See the TC64X and
TC64XB individual data sheets’ “Applications” section for details). The pinout of many
logic level MOSFETs is reversed from that of bipolar junction transistors, so care must
be taken to properly orient the MOSFET.
TABLE 2-2: OUTPUT DRIVE DEVICE CONFIGURATIONS
2.3.2 Sensor Interface Circuit
The TC64X and TC64XB data sheets provide detailed information relating to the
design of a temperature sensor based on a low cost thermistor.
Full Speed Fan
Motor Current
Darlington
Pair/MOSFET*
Single
Transistor
R
2
(
)
R
3
(
)
50 mA X 2.4 k 9.1
100 mA X 1.1 k 4.7
150 mA X 750 3.0
200 mA X 620 2.4
200 mA X 5.6 k 2.4
250 mA X 4.7 k 2.0
300 mA X 3.9 k 1.8
350 mA X 3.3 k 1.5
400 mA X 3.0 k 1.3
450 mA X 2.4 k 1.2
*R
2
is not necessary when using a MOSFET as the drive device.

TC642EV

Mfr. #:
Manufacturer:
Microchip Technology
Description:
Power Management IC Development Tools For TC642/6/7/8/9
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

Products related to this Datasheet