MVTD36BF015M080A00

UG:003 vicorpower.com Applications Engineering: 800 927.9474 Page 4
Initial Set Up
T
o test the PRM
®
m
ounted to the board it is necessary to configure the switch bank (Item 5) as shown
on the silk screen in Figure 3. Placing the switch bank in this state connects a fixed resistor between
OS and SG of the PRM that sets the output voltage of the PRM to the nominal value indicated on its
respective data sheet.
Failure to configure the switch bank in this state prior to testing may result in improper
output or no output.
Baseline Test Procedure - PRM-CB (Refer to Figure 3)
1.0 Recommended Equipment
1.1 DC power supply – 0-100 V; 500 W.
1.2 DC electronic load – pulse capable; 0-100 V; 100 A minimum.
1.3 DMM.
1.4 Oscilloscope.
1.5 Appropriately sized interconnect cables.
1.6 Fastening hardware.
1.7 Fan (if the PRM is to be operated for extended periods of time or at an elevated
ambient temperature we recommend the supplied heat sink be installed).
1.8 Safety glasses.
1.9 Data sheet for the requisite PRM.
Figure 3
PRM Customer Board Layout
switch reference
(silk screen)
switch bank
(Item 5)
UG:003 vicorpower.com Applications Engineering: 800 927.9474 Page 5
2.0 Hook Up
2.1 Connect the power supply +Out lead to the +In terminal of the Customer
Evaluation Board.
2.2 Connect the power supply –Out lead to the –In terminal of the Customer
Evaluation Board.
2.3 A high quality, low-noise power supply should be connected to these locations
2.4 Connect a lead between the +Out of the Customer Evaluation Board and +In
of the load.
2.5 Connect a lead between the –Out of the Customer Evaluation Board and –In
of the load.
2.6 Connections to these locations should be with short heavy gauge leads.
3.0 Verify Connections
4.0 Test Sequence
4.1 Have the latest version of the PRM
®
data sheet in hand.
4.2 Assure that the DC supply is set to 0 Vdc prior to turning the unit on.
4.3 Confirm that the switch bank is configured as shown in the silk screen on the board.
4.4 Turn on the DC supply.
4.5 Make sure the DC load is set to constant current and at 0 A prior to turning
on the load.
4.6 Turn on the DC load.
4.7 Connect an oscilloscope to the test point provided to monitor output voltage. Many
types of scope probes may be directly connected to these points if the probe is
equipped with a removable plastic sheath. Be careful to avoid creating ground loops
when making measurements of this voltage and the input voltage. It is recommended
that the measurements be made separately. Shorting the -input and -output of the PRM
will defeat the PRM current limit feature as the current shunt is in this path.
4.8 Turn on a fan if desired.
4.9 Raise the DC input voltage to the nominal value indicated on the data sheet.
4.10 Verify no load operation by raising and lowering the input voltage through the entire
input voltage range. The output voltage should remain constant within the tolerance
indicated in the data sheet.
4.11 Re-establish the nominal input voltage.
4.12 Slowly increase the load current to full load while monitoring the output voltage. The
output voltage should remain within the limits specified in the appropriate PRM data
sheet.
4.13 Return the load current to 0 A and decrease the input voltage to low line.
4.14 Repeat step 4.12. Depending upon the supply used and the source impedance it may
be necessary to adjust the input voltage to keep the input to the PRM at low line.
4.15 Return the load current to 0 A and increase the input voltage to high line.
4.16 Repeat step 4.12.
5.0 You have now verified the functionality of the PRM over the entire line and load
operating range.
6.0 Deviating from Nominal Settings
This board has provisions, as described in the Board Overview section, to adjust the
configuration of the PRM about the nominal values. The data sheet for the PRM has equations
and curves for determining the required resistor values needed for specific conditions.
Applications requiring output voltages other than the nominal setting will need to have the
new value set via the trim pots and respective switches. Reference Items 4 and 5 of the Board
Overview and the schematic shown in Figure 2.
6.1 Adjust the PRM Output Voltage Set Point
6.1.1 Make sure that the power is removed from the unit prior to making adjustment.
6.1.2 Using a DMM (set to measure resistance), probe between SG (Item 3) and the pad
labeled OS located next to the 5 k trim pot R08.
UG:003 vicorpower.com Applications Engineering: 800 927.9474 Page 6
6.1.3 Adjust R08 such that the meter reads ~ 200 . This value added to the fixed resistor
R07 should total ~ 2.3 k. Note: R07 is 1.7 k on the boards with the
MIL-COTS PRM.
6.1.4 One could also probe between SG and the ON side of switch OSV (#5) and set the
total resistance shown to ~ 2.3 k.
6.1.5 Move switch OSF (#6) to the OFF position.
6.1.6 Move switch OSV (#5) to the ON position.
6.1.7 The unit is now ready to provide the desired output voltage set point.
6
.1.8 Powering the device on should yield a no-load output voltage of the nominal specified
value.
6.1.9 The output voltage can now be set to the desired value by varying trim pot OS (R08).
6.1.10 IT MAY BE POSSIBLE TO INADVERTENTLY TRIM THE OUTPUT TOO HIGH ENABLING
THE OVERVOLTAGE PROTECTION CIRCUIT. If this happens, reduce the impedance of
R08. The initial conditions of steps 6.1.2 and 6.1.3 can be used to recover.
6.1.11 The desired output voltage set point can also be achieved by using the equations in
the data sheet and setting the total OS resistance (R07+R08) to that value and then
configuring the switches as above.
6.1.12 Be certain to adhere to the power vs. output voltage curve in the data sheet to avoid
over powering the device!
6.2 Adjusting the Current Limit
6.2.1 Increasing the load beyond the rated maximum may activate the PRM’s internal
current limit (see data sheet for values) feature. Certain applications may require a
lower limit and for those situations we offer the adjustment feature.
6.2.2 Refer to the data sheet for the resistance vs. limit curve for the desired limit value.
Note: the IL values of resistors installed on this board (R01+R02: 2 k+100 k) may
not cover the entire range of the curve.
6.2.3 The adjustable IL mode is engaged by repositioning the IL switch (#2) from OFF to ON.
(This may be done while the unit is powered.)
6.2.4 Adjusting the IL trim pot will reduce the current limit from the factory preset limits
specified in the data sheet. It is not possible to increase this limit beyond the factory
settings.
6.2.5 To reinstate the factory limit return the IL switch to the OFF position.
6.3 Trimming the output voltage using SC
6.3.1 Once the output voltage has been determined and set using the OS resistors, it is still
possible to trim the output down to 26 V using the SC control. Adjusting the output
in this manner rather than merely adjusting the output via the OS values provides
improved regulation.
6.3.2 Depending upon the chosen initial output voltage determined by the OS resistors, the
amount of available adjustment might be very limited. Enabling SC adjustment by
toggling the SC switch (#3) to the ON position may result in shut down.
6.3.3 To avoid the situation described in 6.3.2, set the SC trim pot R04 (100 k) to its
maximum value prior to enabling the switch.
6.3.4 The data sheet has an equation for calculating the appropriate resistor value for a
trimmed output voltage. This value would be the sum of fixed resistor R03 (5.11 k)
and the trim pot R04. R04 can be set using the test points provided locally, or the
sum set using the SC and SG test points (Items 3 and 6) when the SC switch is ON.
6.4 Activating Adaptive Loop Regulation and Interconnect Compensation CD.
6.4.1 The CD switch (#4) and the associated fixed resistor R05 (20 ) and trim pot R06
(20 ) enable the PRM Adaptive Loop regulation feature, which compensates for
the VTM output resistance induced voltage drop as the load current from the VTM is
increased.
6.4.2 This feature is intended to be used with mating VTM-CB discussed in detail in the
next section.

MVTD36BF015M080A00

Mfr. #:
Manufacturer:
Vicor
Description:
Power Management IC Development Tools Evaluation Board for MVTM36BF015M080A0
Lifecycle:
New from this manufacturer.
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