ZGH0100C

DESCRIPTION
The units are rugged, incremental encoders that convert shaft rotation into a
current sinking pulse train.
Internally, a single L.E.D. light source and a photologic sensor in conjunction
with a shaft-mounted, durable, metal-etched encoder disc, provides signal
accuracy and reliability to 50 KHz. The DC input power supply requirement is
a versatile +8 to +28 VDC, and is reverse polarity protected. The NPN Open
Collector Transistor Output is current limited to 40 mA and is compatible with
most RLC counters, rate indicators, controllers and accessories.
All units are packaged in a rugged cast aluminum housing with a gasketed,
rear aluminum cover. The 3/8" (9.53 mm) diameter heavy duty stainless steel
shaft and sealed, lifetime-lubricated precision ball bearings are preloaded for
minimum end play and rated for continuous use up to 6000 RPM. They are
designed to meet NEMA 13/IP54 environmental requirements. All units are
supplied with 10 feet (3M) of PVC jacketed 4-wire, 22 AWG cable with
stranded shield wire and 100% foil shield coverage.
MODEL ZCH - QUADRATURE OUTPUT ROTARY PULSE GENERATOR
MODEL ZFH and ZGH - QUADRATURE OUTPUT LENGTH SENSORS
(Replaces MODELS RPGQ, LSQS and LSQD respectively)
ROTARY PULSE GENERATOR
The ZCH can be direct-coupled to a machine shaft by means of a flexible
bellows, spring or rubber sleeve type coupler, etc., that allows for axial and radial
misalignment. They can also be coupled with instrument timing belts and pulleys
or gears. The housing may be rigidly face-mounted with the 4, #8-32 threaded
holes. The 4-wire shielded cable exits through a cord connector.
LENGTH SENSOR
The length sensors are available in both Single Ended Shaft (ZFH) and
Double Ended Shaft (ZGH) versions, both of which include a Stainless Steel
Handle Tube for mounting and 10 feet (3.05 M) of 4-wire shielded cable. When
mounted to a Length Sensor Hinge Clamp Assembly (See Model LSAHC001)
and coupled with one or two Measuring Wheels (See Measuring Wheels), a low
cost, versatile and highly accurate length measurement system can be
configured.
LENGTH SENSOR MEASUREMENT ACCURACY
Factors which affect measurement accuracy include Measuring Wheel
accuracy and wear, and material conditions. Ideally, materials which are hard,
thin and strong provide good readings. Conversely, soft, thick and elastic
materials can present problems in obtaining true readings. Count or Rate
Indicators with “input scaling” can compensate for Measuring Wheel wear and
material elasticity and compliance errors.
LENGTH SENSOR ACCESSORIES
The Length Sensor Hinge Clamp Assembly provides an easy method for
attachment & mounting the Length Sensors and LSCB1 Conversion Bracket.
The removable top on the solid aluminum LSAHC mounting block allows
quick installation of the Length Sensor handle tube and provides secure
clamping retention. The mounting block steel shaft pivots freely in oil
impregnated sintered bronze bushings, and aluminum right angle brackets
allow mounting the assembly via clearance holes for 1/4" (6.35 mm) dia. bolts
(See LSAHC Dimensions & Mounting).
Open Collector Output Wiring
The ZCH, ZFH, and ZGH series of sensors have open collector outputs. An
open collector output brings the uncommitted collector of the encoder switching
device to the external world. Because the collector element is not associated
with the sensor supply voltage, the sensor output collector may be “pulled up”
to external voltages (40 VDC max.) different than the encoder supply voltage .
NPN open collector outputs are current sinking devices. An output signal will
not be generated unless a pull-up resistor is connected from the open-collector
to the positive side of an external supply. The same supply can be used for
powering the unit and for the pull-up resistor.
1
Bulletin No. ZCH/ZFH-A
Drawing No. LP0738
Effective 10/09
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net
100, 200 & 500 PULSES PER REVOLUTION
QUADRATURE CURRENT SINKING OUTPUTS TO 50 KHz
For position measurement, bi-directional counting
and systems with mechanical backlash
SEALED PRECISION BALL BEARINGS
RUGGED CAST ALUMINUM HOUSING
3/8" DIA. STAINLESS STEEL SHAFT
WIDE INPUT SUPPLY VOLTAGE RANGE & LOW CURRENT OPERATION
VARIOUS CABLE LENGTHS AVAILABLE
+
+
+
+
+
1.25
(31.8)
0.75
0.022
(0.56)
0.05 (1.3)
1.65 (42)
0.08
2.00
1.20
0.13
3.38
2.75
2.00 (50.8)
DIA. MOUNTING
FACE
0.375
(9.53)
DIA. SHAFT
#8-32 UNC
x0.30" (7.6) DP.
4 PL., EQUALLY
SPACED
1.50 (38.1) DIA.
BOLT CIRCLE
0.99 (25.1) DIA
FLANGE
(2)
(19)
(50.8)
(85.8)
(69.9)
(30.5)
(3.3)
ZCH DIMENSIONS In inches (mm)
SPECIFICATIONS
ELECTRICAL SPECIFICATIONS
1. SUPPLY VOLTAGE: +8 to +28 VDC (including power supply ripple) @ 50
mA max. (30 mA typ.); Reverse polarity protected.
2. OUTPUTS: NPN Open Collector Transistor, V
OH
= 30 VDC max., V
OL
= 1
V max @ 40 mA. Output current is limited to 40 mA. Incremental - Two
square waves in quadrature with Channel A leading B for clockwise rotation.
3. OUTPUT FREQUENCY: Up to 50 KHz
4. OUTPUT DUTY CYCLE: Channel A & B: 50/50 nominal. (See Figure 1,
Note 3)
5. QUADRATURE OUTPUT PHASE: 90° ±15° (See Figure 1, Note 3)
6. CABLE CONNECTIONS: RED = +VDC; BLACK = Common;
WHITE = Channel A Output; GREEN = Channel B Output.
MECHANICAL SPECIFICATIONS
1. MAXIMUM MECHANICAL SPEED: 6000 RPM
2. RADIAL SHAFT LOAD: 15 lbs. max. (66.7N)
3. AXIAL SHAFT LOAD: 15 lbs. max. (66.7N)
4. STARTING TORQUE: 3 oz.-in. (21.2N-mm)
5. MOMENT OF INERTIA:
Single Shaft = 1.03 x 10
-4
oz. - in. - sec.
2
(7.30 x 10
-4
N - mm - sec
2
)
Dual Shaft = 1.30 x 10
-4
oz. - in. - sec.
2
(9.21 x 10
-4
N - mm - sec
2
)
6. OPERATING TEMPERATURE: 0°C to +70°C
7. WEIGHT (LESS CABLE):
ZCH: 14.3 oz (406 g)
ZFH: 22.0 oz (623 g)
ZGH: 22.7 oz (643 g)
1.65
0.08 (2.03)
0.75
0.04
1.20
MAX.
(30.5)
(41.9)
(1.0)
(19.0)
ZFH DIMENSIONS In inches (mm)
.75 (19) DIA.
2.75
(69.8)
2.06
(52.3)
2.00
(50.8)
.13 (3.3)
3.38
(85.8)
2.75 (69.9)
4.00 (101.6)
1.65 (41.9)
0.375 (9.52)
DIA. SHAFT
2.00 (50.8) DIA.
.04
(1.0)
.08
(2.03)
MAX.
USABLE SHAFT
LENGTH
1.08 (27.4)
REF., TYP. 2
.75
(19.0)
TYP. 2
.022 (.56)
TYP. 2
ZGH DIMENSIONS In inches (mm)
This is the side view of the Model
ZFH. All other dimensions (including
the handle tube) are the same as
the Model ZGH. See below.
2
LED
REGU-
LATOR
RED
WHT
BLK
COMMON
8-28VDC @ 30mA
V = 30VDC MAX.
V = 1V MAX. @ 40mA
OL
OH
SHAFT
METAL
ETCHED
OPTICAL
DISC
BARE STRANDED SHIELD WIRE
CONNECTED TO INSTRUMENT
COMMON FOR INCREASED
NOISE IMMUNITY
SENSOR
ARRAY
(TYP.) 50mA MAX.
GRN
CHANNEL A
CHANNEL B
EQUIVALENT CIRCUIT & CONNECTIONS
MODEL NO. DESCRIPTION PPR PART NUMBER
100
100
100
ZGH0100C
ZFH0100C
ZCH0100C
--
200
200
200
ZGH0200C
ZFH0200C
ZCH0200C
500
500
500
ZGH0500C
ZFH0500C
ZCH0500C
ZGH
ZFH
ZCH
Length Sensor
Double Shaft
(Replaces LSQD)
Length Sensor
Single Shaft
(Replaces LSQS)
Rotary Pulse Generator
(Replaces RPGQ)
RPGFC002
--
--
--
Flexible Coupling (1" Length) 0.375" - 6 mm
Flexible Coupling (1" Length) 0.375" - 0.500"
Flexible Coupling (1" Length) 0.375" - 0.375"
RPGFC
RPGFC006
RPGFC004
RPGFC003
Flexible Coupling (1" Length) 0.250" - 0.375"
Note: For 25 foot cable, replace the last character of the part number (“C”) with “D”.
For 50 foot cable, replace the last character of the part number (“C”) with “E”.
ORDERING INFORMATION
NOTES:
1. Channel A leads Channel B for clockwise shaft rotation when viewed from
housing front. Conversely, Channel B leads Channel A for Counterclockwise
shaft rotation.
2. The number of lines on the optical disc determines the Pulses Per Revolution
(PPR).
3. Duty Cycle is the relationship of output “High” time, “a”, to output “Low”
time, “b”, and is expressed as a High/Low percentage ratio, ie....% High time
= a/(a+b) x 100; % Low time = b/(a+b) x 100.
4. Quadrature Phase “c” is specified as the lead or lag between Channel A & B
in electrical degrees. Nominally 90° (1/4 cycle).
LENGTH SENSOR MOUNTING CONSIDERATION
1. Length Sensors should be mounted so measuring wheel(s) contact ribbon,
strip or web as it passes over a roller. As an alternative, wheel(s) can be driven
by roller surface next to material being measured.
2. Note: The weight at the Length Sensor unit provides sufficient traction for
accurate operation when mounted, with arm angle from horizonal not
exceeding ±30
o
.
3. Tension on signal cable can cause wheel(s) to lift. Make sure cable is clamped
to machine frame near the unit and allow slack.
V
OL
V
OH
COMMON
OH
V
OL
V
COMMON
C.W.C.C.W.
SHAFT ROTATION
(NOTE 1)
CHAN. B
CHAN. A
(NOTE 4)
"c"
"a" "b"
(NOTE 3)
1 CYCLE (360°) (NOTE 2)
3
When the desired output of a length sensor and wheel combination is either
in inches, feet, yards, or meters selection of the proper combination is relatively
straight forward. For example, with a 1-foot wheel circumference, a 1 PPR
Rotary Pulse Generator will deliver 1 pulse/ft, 12 PPR would deliver 12 pulses/
ft (1 pulse/inch); 100 PPR would yield 100 pulses/ft; and 120 PPR would permit
measuring to 1/10th of an inch (1/120th of a foot).
LENGTH SENSOR ACCESSORIES
SEPARATE LENGTH MEASURING WHEELS - DIMENSIONS In Inches (mm)
Cast
Alum.
.376"
(9.6)
Bore
+.001"
-.000"
8-32 UNF
Set Screw
3/8"
(9.5)
Round Section Replaceable
Tire .210" Section Dia.
Black Neoprene
Diamond Knurled Aluminum
Tread
10-32 UNF
Set Screw
1"
(25.4)
Alum.
Cast
.376"
-.000"
+.001"
(9.6)
Bore
OF
WHEEL
CODE
OK
WHEEL
CODE
FOR USE ON: Metal, paper,
foil, film and hard plastics.
Line contact on material
being measured,
convenient when available
measuring track is narrow
or for measuring on end of
roller beside passing
material.
Max. Speed: 600 RPM
FOR USE ON: Soft, smooth
materials such as soft
paper, matting,
cardboard, fine weave
textiles. Broad wheel
tread minimizes contact
pressure and tan
polyurethane tread
minimizes marking.
Max. Speed: 600 RPM
Balanced version of 1ft.
circumference available.
Balanced to ANSI S2.19-
1989 Quality Grade 6.3 @
3000 RPM.
FOR USE ON: Rubber,
coarse weave fabrics,
rough wood surfaces,
foam, insulation.
Max. Speed: 600 RPM
Balanced version of 1ft.
circumference available.
Balanced to ANSI S2.19-
1989 Quality Grade 6.3
@ 3000 RPM.
SELECTING APPROPRIATE WHEEL SIZE & PPR (Pulses Per Rev.) OF ROTARY PULSE GENERATOR
WHEELS & REPLACEMENT TIRES FOR CODE OR WHEELS
Note: After installation of measuring wheels, ensure guards,shields or other
devices are in place to protect personnel from rotating equipment.
OR
WHEEL
CODE
CIRCUMFERENCE PART NUMBER
1 foot (1/3 yd) ±0.40% WF1000OR
OR
1/3 meter ±0.40% WM0333OR
4/10ths yard ±0.40% WY0400OR
4/10ths meter ±0.40% WM0400OR
1 foot (1/3 yd) ±0.35% WF1000OF
OF
1/3 meter ±0.30% WM0333OF
4/10ths yard ±0.30% WY0400OF
4/10ths meter ±0.30% WM0400OF
BF (Balanced)
1 foot (1/3 yd) ±0.40% WF1000BF
WHEEL CODE
TOLERANCE
WHEEL CODE CIRCUMFERENCE TOLERANCE PART NUMBER
1 foot (1/3 yd) ±0.35% WF1000OK
OK
1/3 meter ±0.30% WM0333OK
4/10ths yard ±0.30% WY0400OK
4/10ths meter ±0.30% WM0400OK
BK (Balanced) 1 foot (1/3 yd) ±0.35% WF1000BK
Replacement Tires
for OR Wheels
1 foot (1/3 yd) TORF1000
1/3 meter TORM0333
4/10ths yard TORY0400
4/10ths meter TORM0400
ORDERING INFORMATION

ZGH0100C

Mfr. #:
Manufacturer:
Description:
ROTARY ENCODER OPTICAL 100PPR
Lifecycle:
New from this manufacturer.
Delivery:
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