SCL-1/2-0-STK-CS7315

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Tyco Electronics Corporation
300 Constitutional Drive
Menlo Park, CA 94025 USA
Specification
This Issue:
Date:
Replaces:
RT-1301
Issue 7
October 3, 2003
Issue 6
THERMOFIT
®
SCL TUBING
Polyolefin, Selectively Crosslinked, Semirigid, Heat Shrinkable
1. SCOPE
This specification covers the requirements for one type of selectively crosslinked, electrically insulating,
encapsulating, extruded tubing whose diameter will reduce to a predetermined size upon the application of
heat in excess of 135 °C (275 °F).
2. APPLICABLE DOCUMENTS
This specification takes precedence over documents referenced herein. Unless otherwise specified, the latest
issue of referenced documents applies. The following documents form a part of this specification to the
extent specified herein.
2.1 GOVERNMENT-FURNISHED DOCUMENTS
Military
MIL-H-5606 Hydraulic Fluid, Petroleum Base, Aircraft, Missile and Ordnance
MIL-T-5624 Turbine Fuel, Aviation, Grades JP-8
2.2 OTHER PUBLICATIONS
American Society for Testing and Materials (ASTM)
D 149 Standard Methods of Test for Dielectric Breakdown Voltage and Dielectric Strength of
Electrical Insulating Materials at Commercial Power Frequencies.
D 257 Standard Methods of Test for D-C Resistance or Conductance of Insulating Materials.
D 412 Standard Test Methods for Rubber Properties in Tension.
D 570 Standard Method of Test for Water Absorption of Plastics.
D 638 Standard Method of Test for Tensile Properties of Plastics.
D 746 Standard Method of Test for Brittleness Temperature of Plastics and Elastomers by Impact.
D 792 Standard Methods of Test for Specific Gravity and Density of Plastics by Displacement.
D 876 Standard Methods of Testing nonrigid Vinyl Chloride Polymer Tubing.
D 2671 Standard Methods of Testing Heat-Shrinkable Tubing.
ISO 846 Plastics-Evaluation of the action of microorganisms
(Copies of ASTM publications may be obtained from the American Society for Testing and Materials, 1916
Race Street, Philadelphia, Pennsylvania 19103.)
Page 2 SPECIFICATION RT-1301 ISSUE 7
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3. REQUIREMENTS
3.1 MATERIAL
The tubing shall be fabricated from thermally stabilized, modified polyolefin and shall be selectively
crosslinked by irradiation so that:
a. The inner wall of the tubing is capable of melting, flowing, and adhering to itself upon the
application of heat in excess of 135 °C (275 °F).
b. The outer wall of the tubing is nonmelting and possesses elastic memory which causes it to
reduce its diameter to a predetermined size upon the application of heat in excess of 135 °C
(275 °F).
The tubing shall be essentially free from flaws, defects, pinholes, bubbles, seams, cracks and inclusions.
3.2 COLOR
Unless otherwise specified, the tubing shall be black.
3.3 PROPERTIES
The tubing shall meet the requirements of Table 3.
4. QUALITY ASSURANCE PROVISIONS
4.1 CLASSIFICATION OF TESTS
4.1.1 Qualification Tests
Qualification tests are those performed on tubing submitted for qualification as satisfactory product and shall
consist of all tests listed in this specification.
4.1.2 Acceptance Tests
Acceptance tests are those performed on tubing submitted for acceptance under contract. Acceptance tests
shall consist of the following: dimensions, longitudinal change, tensile strength, ultimate elongation, flow of
inner wall and heat shock.
4.2 SAMPLING INSTRUCTIONS
4.2.1 Qualification Test Samples
Qualification test samples shall consist of 50 feet (15 m) of tubing of each size. Qualification of any size
within each size range specified below will qualify all sizes in the same range.
Size Ranges
1/8 through 1/4
1/2
through 1
SPECIFICATION RT-1301 ISSUE 7 Page 3
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4.2.2 Acceptance Test Samples
Acceptance test samples shall consist of not less than 16 feet (5 m) of tubing selected at random from each
lot. A lot shall consist of all tubing of the same size, from the same production run, and offered for
inspection at the same time.
4.3 TEST PROCEDURES
Unless otherwise specified, tests shall be performed on as-supplied specimens. Prior to all testing, the test
specimens (and measurement gauges, when applicable) shall be conditioned for 3 hours at 23 ± 3 °C (73 ± 5
°F) and 50 ± 5 percent relative humidity. All ovens shall be of the mechanical-convection type in which air
passes the specimens at a velocity of 100 to 200 feet per minute.
4.3.1 Dimensions
Three 6-inch (150 mm) specimens of tubing shall be measured for inside diameter in accordance with ASTM
D 876. The specimens then shall be placed on mandrels and conditioned for 10 minutes in a 200 ± 3 °C (392
±5 °F) oven. The diameter of the mandrels shall equal the maximum inside diameter of the recovered tubing
as specified in Table 1, plus 0.000, minus 0.002 inch or 2 percent, whichever is greater. After conditioning,
the specimens, while still on the mandrels, shall be removed from the oven, cooled for at least 30 seconds in
water at less than 35 °C (95 °F), and inspected for wall thickness in accordance with ASTM D 876. If air
space is visible between the specimen and the mandrel, the specimen shall be removed from the mandrel,
measured for inside diameter and inspected for wall thickness in accordance with ASTM D 876.
4.3.2 Longitudinal Change
Three 6-inch specimens of tubing shall be measured for length to an accuracy of ± 1/32 inch. The specimens
then shall be conditioned on aluminum foil for 3 minutes in a 200 ± 3 °C (392 ± 5 °F) oven. After
conditioning, the specimens shall be removed from the oven, cooled to 23 ± 3 °C (73 ± 5 °F), and
remeasured. The longitudinal change shall be calculated as follows:
C =
L
1
- L
0
L
0
X 100
Where: C = Longitudinal Change (Percent)
L
0
= Length Before Conditioning (Inches) (mm)
L
1
= Length After Conditioning (Inches (mm)
4.3.3 Flow of Inner Wall
Three 6-inch specimens of tubing shall be conditioned on aluminum foil for 3 minutes in a 200 ± 3 °C
(392 ± 5 °F) oven. After conditioning, the specimens shall be removed from the oven and, within 5 seconds,
approximately 1/4 inch of one end of each specimen shall be lightly pressed together using a pair of needle-
nose pliers. The pressure shall be sufficient to completely close the opening
and shall be applied for 20 to 40 seconds. The specimens then shall be removed from the pliers, cooled to
23 ± 3 °C (73 ± 5 °F), and maintained at that temperature for 10 minutes. The specimens then shall be
replaced in the 200 ± 3 °C (392 ± 5 °F) oven for 5 minutes. After conditioning, the specimens shall be
removed from the oven, cooled to 23 ± 3 °C (73 ± 5 °F) and examined for openings in the pressed or sealed
area.

SCL-1/2-0-STK-CS7315

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TE Connectivity
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