408- 10366
Electro- Hydraulic Hand Tool Adapter Assembly 2119483- 1
Rev A2 of 3 Tyco Electronics Corporation
2. RECEIVING/INSPECTION
Adapter Assembly 2119483--1 is thoroughly inspected
during and after assembly. Prior to packaging and
shipping a final series of tests and inspections is
made to ensure proper function of the adapter . The
following inspections should be performed as a
safeguard against potential problems generated in
transit.
1. In a well--lighted area, carefully unpack the
adapter and inspect each component as it is
unpacked.
2. Thoroughly inspect each component for
evidence of damage that may have occurred in
transit. If any of the components are damaged,
file a claim against the carrier and notify T yco
Electronics immediately.
It is IMPORTANT that these instructions, and
other documents shipped with the tooling (e.g.,
drawings, parts lists, tooling manual, etc.),
remain with the adapter, head, and hand tool for
the benefit of personnel responsible for
installation, operation, and maintenance.
The adapter should be inspected at regularly
scheduled intervals, depending on care, degree of
operator skill, the type and size of product being
crimped, and environmental conditions.
3. INSTALLATION/REMOVAL OF ADAPTER ASSEMBLY
AND DAHT II HEADS
Do not operate the Electro--Hydraulic Hand Tool
without the DAHT head and adapter installed.
Repeated operation in this manner may result in
damage to the Electro--Hydraulic Hand Tool.
To avoid personal injury, be sure to exercise
extreme caution when handling the
Electro--Hydraulic Hand Tool. Remove the power
source (and release hydraulic pressure, if
applicable ---- see 409--10095) before installing or
removing the DAHT tool head or adapter
assembly.
3.1. Adapter Installation/Removal
Refer to the Electro--Hydraulic hand tool manual
(409--10095) for instructions on installing and
removing the adapter assembly and the crimping
heads.
Note that adapter 2119483--1 does not have a
terminal grip thumb button. To remove the adapter,
unscrew it completely and then pull the adapter away
from the cylinder assembly.
3.2. DAHT Head Installation Removal
A. Installation
As supplied, the adapter assembly has two
quick--release pins installed. Refer to Figure 1. The
pins will be used to attach the DAHT Crimping Head
to the DAHT Adapter Assembly.
These pins must be removed prior to installing the
DAHT crimp head.
1. Remove the quick--release pins (see Figure 1).
2. Insert the DAHT tool head into the adapter
cavity.
3. Insert the two quick--release pins through the
holes in the adapter housing and the holes in the
two jaws of the DAHT crimp head. See Figure 1.
The quick--release pins will “snap” into position
when they are properly inserted.
B. Removal
1. Remove the quick--release pins.
2. Remove the tool head from the adapter cavity.
4. OPERATION
The following procedure provides only general
information concerning crimping. Refer to the
instructions packaged with the DAHT crimp head for
detailed information, including wire stripping
dimensions and instructions for positioning terminals
and splices in the crimpers.
To avoid personal injury, keep fingers clear of the
crimping area.
To operate the DAHT crimp head in the
Electro--Hydraulic Hand Tool using the Adapter
assembly, proceed as follows:
1. Insert the contact into the appropriate die cavity.
2. Pulse the trigger (Figure 1) to advance the lower
tooling and hold the contact in place. Do not
deform the terminal insulation or wire barrel.
3. Place a pre--stripped wire in the barrel of the
contact.
4. Squeeze the tool trigger until the jaws release.
When the jaws release, the crimp is complete.
It is not necessary to continue to hold the trigger
to retract the tooling. The tooling will retract
automatically.
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CAUTION
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DANGER
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DANGER
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