MAX863
Dual, High-Efficiency, PFM, Step-Up
DC-DC Controller
______________________________________________________________________________________ 13
Voltage ripple is the sum of contributions associated
with ESR and the capacitor value, as shown below:
V
RIPPLE
V
RIPPLE,ESR
+ V
RIPPLE,C
To simplify selection, assume that 75% of the ripple
results from ESR and that 25% results from the capaci-
tor value. Voltage ripple as a consequence of ESR is
approximated by:
V
RIPPLE,ESR
R
ESR
x I
PEAK
so:
Estimate input and output capacitor values for a given
voltage ripple as follows:
where V is the input or output voltage, depending on
which capacitor is being calculated.
Choose input capacitors with working voltage ratings
over the maximum input voltage, and output capacitors
with working voltage ratings higher than their respec-
tive outputs.
Add V
DD
and REF Bypass Capacitors
Bypass the MAX863 with 0.1µF or higher value ceramic
capacitors placed as close to the V
DD
, REF, and GND
pins as possible.
Set the Output Voltage
DC-DC converter 1 operates with a 3.3V, 5V, or
adjustable output. For a preset output, connect
SENSE1 to OUT1 (Figures 2 and 4a), then set FB1 to
V
DD
for 3.3V operation or to GND for 5V operation. For
an adjustable output, connect a resistor voltage divider
to the FB1 pin (Figure 7). In adjustable output circuits,
connect SENSE1 to GND.
DC-DC converter 2 can be adjusted from very high
voltages down to V
IN
using external resistors connect-
ed to the FB2 pin, as shown in Figure 7. Select feed-
back resistor R2 in the 10k to 500k range. R1 is
given by:
where 1.25V is the voltage of the internal reference.
R1 = R2
V
1.25V
OUT
1
C
0.5L x I
Vx V
2
PEAK
RIPPLE,C
R
V
I
ESR
RIPPLE,ESR
PEAK
MAX863
FB1 OR FB2
C
OUT
C1
(OPTIONAL)
R1
R2
C2
(OPTIONAL FOR HIGH-
VOLTAGE CIRCUITS)
V
OUT1
OR V
OUT2
Figure 7. Adjustable Output Circuit
Table 1. Component Suppliers
PHONE
Inductors
SUPPLIER
Marcon/United
Chemi-Con
(847) 696-2000
TDK (847) 390-4373
Vishay/Vitramon (203) 268-6261
(847) 390-4428
(203) 452-5670
Large-Value Ceramic Capacitors
(847) 696-9278
Motorola (602) 303-5454
AVX (803) 946-0690
Sanyo USA (619) 661-6835
Sprague (603) 224-1961
(619) 661-1055
(603) 224-1430
Electrolytic Capacitors
(803) 626-3123
Dale/Vishay (402) 564-3131
IRC (512) 992-7900
(402) 563-6418
(512) 992-3377
(602) 994-6430
Current-Sense Resistors
Sumida USA (847) 956-0666
Central Semiconductor (516) 435-1110
International Rectifier (310) 322-3331
(516) 435-1824
(310) 322-3232
(847) 956-0702
MOSFETs and Diodes
Coiltronics (561) 241-7876
Dale Inductors (605) 668-4131
(561) 241-9339
(605) 665-1627
FAX
(847) 639-1469Coilcraft (847) 639-6400
MAX863
Dual, High-Efficiency, PFM, Step-Up
DC-DC Controller
14 ______________________________________________________________________________________
Set Feedback Compensation
External voltage feedback to the MAX863 should be
compensated for stray capacitance and EMI in the
feedback network. Proper compensation is achieved
when the MAX863 switches evenly, rather than in wide-
ly spaced bursts of pulses with large output ripple.
Typically, lead compensation consisting of a 10pF to
220pF ceramic capacitor (C1 in Figure 7) across the
upper feedback resistor is adequate. Circuits with
V
OUT
or V
DD
greater than 7.5V may require a second
capacitor across the lower feedback resistor. Initially,
choose this capacitor so that R2C2 = R1C1. Set the
final values of the compensation capacitors based on
empirical analysis of a prototype.
PC Board Layout and Routing
High switching speeds and large peak currents make
PC board layout an important part of design. Poor lay-
out can cause excessive EMI and ground-bounce, both
of which can cause instability or regulation errors by
corrupting the voltage and current-feedback signals.
Place power components as close together as possi-
ble, and keep their traces short, direct, and wide. Keep
the extra copper on the board and integrate it into
ground as an additional plane. On multi-layer boards,
avoid interconnecting the ground pins of the power
components using vias through an internal ground
plane. Instead, place the ground pins of the power
components close together and route them in a “star”
ground configuration using component-side copper,
then connect the star ground to the internal ground
plane using multiple vias.
The current-sense resistor and voltage-feedback net-
works should be very close to the MAX863. Noisy
traces, such as from the EXT pins, should be kept away
from the voltage-feedback networks and isolated from
them using grounded copper. Consult the MAX863
evaluation kit manual for a full PC board example.
MAX863
EXT2
CS2
V
OUT2
= 24V, 35mA
V
OUT1
= 5V
V
IN
= 1.8V TO V
OUT1
N1B
IRF7103
C7
0.1µF
R4
49.9k
1%
C6
15pF
C5
22µF
35V
0.1
R2
100m
R3
909k
1%
N1A
R1
50m
R7
100k
C1
220µF
10V
0.1
R5
R6
D1
MBRS340T3
D2
MBRS140
L1
10µH
2A
L2
10µH
1A
C3
100µF
10V
0.1
C4
100µF
10V
0.1
C2
0.1µF
ON/OFF
FB2
SHDN1
EXT1
CS1
LBO
LOW-BATTERY
DETECTOR OUTPUT
LBI
SENSE1
V
DD
BOOT
GND
SHDN2
REF
PGNDFB1
C8
270pF
Figure 8. Bootstrapped 3.3V Logic and 24V LCD Bias Supply
MAX863
Dual, High-Efficiency, PFM, Step-Up
DC-DC Controller
______________________________________________________________________________________ 15
MAX863
EXT2
CS2
V
OUT2
= 12V
FLYBACK OR SEPIC
OUTPUT
V
OUT1
= 3.3V, 600mA
V
IN
= 2.0V TO 11V OR V
OUT2
N1B
IRF7301
C7
0.1µF
R4
115k
1%
C6
10pF
C2
1µF
C5
100µF
20V
0.1
R2
50m
R3
1M
1%
N1A
R1
50m
R5
R6
R7
100k
C1
330µF
10V
0.1
D1
MBRS340T3
T1
10µH, 2.5A
CTX10-4
D2
MBRS340T3
L2
10µH
2A
C3
100µF
10V
0.1
C4
100µF
10V
0.1
C9
10µF
ON/OFF
FB2
SHDN1
EXT1
D3
CMPSH-3C
CS1
LBI
LOW-BATTERY
DETECTOR OUTPUT
LBO
SENSE1
FB1
PGND
BOOT
V
DD
GND
SHDN2
REF
C8
82pF
Figure 9. 3-Cell to 3.3V Step-Up/Step-Down Logic Supply with 12V for Flash Memory or Analog Functions
__________Applications Information
Low-Input-Voltage Operation
When the voltage at V
DD
falls and EXT1 or EXT2
approaches the MOSFET gate-to-source threshold volt-
age, the MOSFET may operate in its linear region and
dissipate excessive power. Prolonged operation in this
mode may damage the MOSFET if power dissipation
ratings are inadequate. This effect is more significant in
non-bootstrapped mode, but can occur in boot-
strapped mode if the input voltage drops so low that it
cannot support the load and causes the output voltage
to collapse. To avoid this condition, use logic-level or
low-threshold MOSFETs.
Starting Up Under Load
The Typical Operating Characteristics show the
Bootstrapped-Mode Minimum Start-Up Input Voltage
vs. Output Current graph. The MAX863 is not intended
to start up under full load in bootstrapped mode with
low input voltages.
________________Application Circuits
Bootstrapped 5V Logic and
24V LCD Bias Supply
The circuit in Figure 8 operates from two AA or AAA
cells, and generates 5V (up to 750mA) for logic and
24V (up to 35mA) for an LCD bias supply. OUT1 is
used to bootstrap the MAX863 for better MOSFET gate
drive. V
OUT1
can be set to 3.3V if low threshold
MOSFETs are used.

MAX863EEE+

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers Dual PFM Step-Up DC/DC Controller
Lifecycle:
New from this manufacturer.
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