MAX8664
Low-Cost, Dual-Output, Step-Down
Controller with Fast Transient Response
22 ______________________________________________________________________________________
To set the no-load output voltage (V
OUT
), calculate the
value of R3 as follows:
where V
FB
is the feedback regulation voltage (0.6V
when using the internal reference or V
REFIN2
for exter-
nal reference). If the desired output voltage is equal to
the reference voltage (typical for tracking applications),
R3 is not installed.
To achieve the lowest possible load regulation in appli-
cations where voltage positioning is not desired, R1 is
not installed and R3 is calculated as follows:
Compensation
To ensure stable operation, connect a compensation
capacitor (Cr) across the upper feedback resistor as
shown in Figure 7. To find the value of this capacitor,
follow the compensation design procedure below.
Choose a closed-loop bandwidth (f
C
) that is less than
1/3 the switching frequency (f
S
). Calculate the output
double pole (f
O
) as follows:
The FB peak-to-peak voltage ripple is:
The output ripple voltage due to the ESR of the output
capacitor, C
OUT,
is:
Target the feedback ripple in the 25mV to 60mV range.
For high duty-cycle applications (> 70%), a feedback
ripple of 25mV is recommended.
Finally, calculate the value of Cr as follows:
MOSFET Selection
Each output of the MAX8664 is capable of driving two to
four external, logic-level, n-channel MOSFETs as the cir-
cuit switch elements. The key selection parameters are:
On-resistance (R
DS(ON)
)—the lower, the better.
Maximum Drain-to-Source Voltage (V
DSS
)—should
be at least 20% higher than the input supply rail at
the high-side MOSFET’s drain.
Gate charges (Q
g
, Q
gd
, Q
gs
)— the lower, the better.
For a 5V input application, choose MOSFETs with rated
R
DS(ON)
at V
GS
4.5V. With higher input voltages, the
internal VL regulator provides 6.5V for gate drive in
order to minimize the on-resistance for a wide range of
MOSFETs.
For a good compromise between efficiency and cost,
choose the high-side MOSFETs that have conduction
losses equal to switching losses at nominal input voltage
and output current. Low R
DS(ON)
is preferred for low-
side MOSFETs. Make sure that the low-side MOSFET(s)
does not spuriously turn on due to dV/dt caused by the
high-side MOSFET(s) turning on, as this would result in
shoot-through current and degrade the efficiency.
MOSFETs with a lower Q
gd
/ Q
gs
ratio have higher
immunity to dV/dt. For high-current applications, it is
often preferable to parallel two MOSFETs rather than to
use a single large MOSFET.
For proper thermal management, the power dissipation
must be calculated at the desired maximum operating
junction temperature, maximum output current, and
worst-case input voltage. For the-low side MOSFET(s),
the worst-case power dissipation occurs at the highest
duty cycle (V
IN(MAX)
). The low-side MOSFET(s) operate
as zero voltage switches; therefore, major losses are
the channel conduction loss (P
LSCC
) and the body
diode conduction loss (P
LSDC
):
Use R
DS(ON)
at T
J(MAX)
:
P
LSDC(MAX)
= 2 x I
LOAD(MAX)
V
F
x t
DT
x f
S
where V
F
is the body diode forward-voltage drop, t
DT
is the
dead time between high-side and low-side switching tran-
sitions (25ns typical), and f
S
is the switching frequency.
P
LSCC MAX
OUT
IN MAX
LOAD MAX
DS ON
V
V
IR
()
()
()
()
=−
××1
2
Cr
V
V
VV
Rf V V
OUT
IN
IN OUT
S FB RIPPLE OUT RIPPLE
=
()
××
()
1| |
__
V
V
V
VV
Lf
ESR
Cf
OUT RIPPLE
OUT
IN
IN OUT
S
OS
_
=
()
×
×
+
××
1
8
V
R
R
R
R
R
R
V
DCR
R
f
f
FB RIPPLE
OUT
LOAD
C
O
_
=
+
++
×
+
×
1
2
1
1
2
3
2
1
1
f
LC
R ESR
R DCR
O
OUT
LOAD
LOAD
=
××
+
+
1
2π
R
V
VV
R
FB
OUT FB
32=
×
R
V
VV
RR
RR
FB
OUT FB
3
12
12
=
×
+
MAX8664
Low-Cost, Dual-Output, Step-Down
Controller with Fast Transient Response
______________________________________________________________________________________ 23
The high-side MOSFET(s) operate as duty-cycle control
switches and have the following major losses: the chan-
nel conduction loss (P
HSCC
), the overlapping switching
loss (P
HSSW
), and the drive loss (P
HSDR
). The maxi-
mum power dissipation could occur either at V
IN(MAX)
or V
IN(MIN)
:
Use R
DS(ON)
at T
J(MAX)
:
where I
GATE
is the average DH driver output-current
capability determined by:
where R
DS(ON)(DR)
is the DH_ driver’s on-resistance
(see the
Electrical Characteristics
) and R
GATE
is the
internal gate resistance of the MOSFET (~ 2Ω):
where V
GS
V
VL
.
The high-side MOSFET(s) do not have body diode con-
duction loss, unless the converter is sinking current.
When sinking current, calculate this loss as
P
HSDC(MAX)
= I
LOAD(MAX)
x V
F
x (2 x t
DT
+ t
WD
) x f
S
,
where t
WD
is about 130ns.
Allow an additional 20% for losses due to MOSFET out-
put capacitances and low-side MOSFET body diode
reverse-recovery charge dissipated in the high-side
MOSFET(s). Refer to the MOSFET data sheet for ther-
mal resistance specifications to calculate the PCB area
needed to maintain the desired maximum operating
junction temperature with the above calculated power
dissipations.
MOSFET Snubber Circuit
Fast switching transitions cause ringing because of res-
onating circuit parasitic inductance and capacitance at
the switching nodes. This high-frequency ringing
occurs at LX’s rising and falling transitions and can
interfere with circuit performance and generate EMI. To
dampen this ringing, a series RC snubber circuit is
added across each low-side switch. Below is the pro-
cedure for selecting the value of the series RC circuit.
Connect a scope probe to measure V
LX_
to GND and
observe the ringing frequency, f
R
.
Find the capacitor value (connected from LX_ to GND)
that reduces the ringing frequency by half.
The circuit parasitic capacitance (C
PAR
) at LX_ is then
equal to 1/3 the value of the added capacitance above.
The circuit parasitic inductance (L
PAR
) is calculated by:
The resistor for critical dampening (R
SNUB
) is equal to
2π x f
R
x L
PAR
. Adjust the resistor value up or down to
tailor the desired damping and the peak-voltage excur-
sion.
The capacitor (C
SNUB
) should be at least 2 to 4 times
the value of the C
PAR
to be effective. The power loss of
the snubber circuit is dissipated in the resistor
(P
RSNUB
) and can be calculated as:
where V
IN
is the input voltage and f
SW
is the switching
frequency. Choose an R
SNUB
power rating that meets
the specific application’s derating rule for the power
dissipation calculated.
Setting the Overcurrent Threshold
Connect a resistor from ILIM_ to the drain of the high-
side MOSFET(s) to set the overcurrent protection
threshold. ILIM_ sinks 50µA (typ) through this resistor.
When the drain-source voltage exceeds the voltage
drop across this resistor during the high-side MOS-
FET(s) on-time, overcurrent protection is triggered. To
set the output current level where overcurrent protec-
tion is triggered (I
LIMIT
), calculate the value of the ILIM_
resistor as follows:
where R
DS(ON)HS
is the maximum on-resistance of the
high-side MOSFET(s) at +25°C. At higher tempera-
tures, the ILIM current increases to compensate for the
temperature coefficient of the high-side MOSFET(s).
R
RI
A
ILIM
DS ON HS LIMIT
_
()
=
×
50μ
PCVf
RSNUB SNUB IN SW
()
×
2
L
fC
PAR
R PAR
=
()
×
1
2
2
π
PQVf
R
RR
HSDR G GS S
GATE
GATE DS ON DR
××
+
()()
I
V
RR
GATE
VL
DS ON DR GATE
×
+
05.
()()
PVI
Q
I
f
HSSW MAX IN MAX LOAD MAX
GD
GATE
S () () ()
××
P
V
V
IR
HSCC MAX
OUT
IN MIN
LOAD MAX
DS ON
()
()
()
()
×
2
MAX8664
Low-Cost, Dual-Output, Step-Down
Controller with Fast Transient Response
24 ______________________________________________________________________________________
Input Capacitor
The input filter capacitors reduce peak currents drawn
from the power source and reduce noise and voltage
ripple on the input caused by the circuit’s switching.
The input capacitors must meet the ripple current
requirement (I
RMS
) imposed by the switching currents.
The ripple current requirement can be estimated by the
following equation:
Choose a capacitor that exhibits less than 10°C tem-
perature rise at the maximum operating RMS current for
optimum long-term reliability.
Applications Information
PCB Layout Guidelines
Careful PCB layout is an important factor in achieving
low switching losses and clean, stable operation. The
switching power stage requires particular attention.
Follow these guidelines for good PCB layout:
1) A multilayer PCB is recommended.
2) Place IC decoupling capacitors as close as possi-
ble to the IC pins. Keep separate power ground
and signal ground planes. Place the low-side
MOSFETs near the PGND pin. Arrange the high-
side MOSFETs and low-side MOSFETs in such a
way that the high-side MOSFET’s drain is close and
near the low-side MOSFET’s source. This allows the
input ceramic decoupling capacitor to be placed
directly across and as close as possible to the
high-MOSFET’s drain and the low-side MOSFET’s
source. This helps contain the high switching cur-
rent within this small loop.
3) Pour an analog ground plane in the second layer
underneath the IC to minimize noise coupling.
4) Connect input, output, and VL capacitors to the
power ground plane; connect all other capacitors to
the signal ground plane.
5) Place the MOSFETs as close as possible to the IC
to minimize trace inductance of the gate drive loop.
If parallel MOSFETs are used, keep the trace
lengths to both gates equal and short.
6) Connect the drain leads of the power MOSFET to a
large copper area to help cool the device. Refer to
the power MOSFET data sheet for recommended
copper area.
7) Place the feedback network components as close
as possible to the IC pins.
8) The current-limit setting RC should be Kelvin con-
nected to the high-side MOSFETs’ drain.
Refer to the MAX8664 evaluation kit for an example layout.
I
V
I V VV I V VV
RMS
IN
OUT OUT IN OUT OUT OUT IN OUT
=
()
××
()
+
()
××
()
1
1
2
112
2
22

MAX8664EVKIT+

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Power Management IC Development Tools MAX8664 Evan Kit
Lifecycle:
New from this manufacturer.
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