PRODUCT SPECIFICATION FAN4803
REV. 1.2.3 11/2/04 7
Internal Voltage Ramp
The internal ramp current source is programmed by way of
the VEAO pin voltage. Figure 7 displays the internal ramp
current vs. the VEAO voltage. This current source is used to
develop the internal ramp by charging the internal 30pF +12/
–10% capacitor. See Figures 10 and 11. The frequency of the
internal programming ramp is set internally to 67kHz.
PFC Current Sense Filtering
In DCM, the input current wave shaping technique used by
the FAN4803 could cause the input current to run away.
In order for this technique to be able to operate properly
under DCM, the programming ramp must meet the boost
inductor current down-slope at zero amps. Assuming the
programming ramp is zero under light load, the OFF-time
will be terminated once the inductor current reaches zero.
R
f
× C
COMP
COMP
1
(3)
(4)
2
× π ×
R
Hz
× nF
k
COMP
1
628
× 30 16
330
.
C
f
R
ZER
O
COMP
1
2
× π ××
10
C
Hz
× k
µF
ZERO
1
628
× 3 330
016
.
.
=
==
=
=
=
Figure 4. Voltage Control Loop
FAN4803
FAN4803
I
VEAO
34µA
I
OUT
V
O
220µF
R
LOAD
667
330k
11.3M
0.15µF
15nF
POWER
STAGE
COMPENSATION
VEAO
V
EAO
+
Figure 5. Voltage Loop Gain
60
40
20
0
20
40
60
GAIN (dB)
FREQUENCY (Hz)
0.1 10 1000
1 100
Power Stage
Overall Gain
Compensation
Network Gain
Figure 6. Voltage Loop Phase
0
50
100
150
200
PHASE (º)
FREQUENCY (Hz)
0.1 1 10 1000100
Power Stage
Overall
Compensation
Network
Figure 7. Internal Ramp Current vs. VEAO
50
40
30
20
10
0
I
RAMP
(µA)
V
EAO
(V)
02 7
5
13 64
FF @ 55ºC
TYP @ 55ºC
TYP @ 155ºC
SS @ 155ºC
TYP @ ROOM TEMP
FAN4803 PRODUCT SPECIFICATION
8 REV. 1.2.3 11/2/04
Subsequently the PFC gate drive is initiated, eliminating the
necessary dead time needed for the DCM mode. This forces
the output to run away until the V
CC
OVP shuts down the
PFC. This situation is corrected by adding an offset voltage
to the current sense signal, which forces the duty cycle to
zero at light loads. This offset prevents the PFC from operat-
ing in the DCM and forces pulse-skipping from CCM to no-
duty, avoiding DMC operation. External filtering to the cur-
rent sense signal helps to smooth out the sense signal,
expanding the operating range slightly into the DCM range,
but this should be done carefully, as this filtering also
reduces the bandwidth of the signal feeding the pulse-by-
pulse current limit signal. Figure 9 displays a typical circuit
for adding offset to I
SENSE
at light loads.
PFC Start-Up and Soft Start
During steady state operation VEAO draws 35µA. At start-up
the internal current mirror which sinks this current is defeated
until V
CC
reaches 12V. This forces the PFC error voltage to
V
CC
at the time that the IC is enabled. With leading edge
modulation V
CC
on the VEAO pin forces zero duty on the
PFC output. When selecting external compensation compo-
nents and V
CC
supply circuits VEAO must not be prevented
from reaching 6V prior to V
CC
reaching 12V in the turn-on
sequence. This will guarantee that the PFC stage will enter
soft-start. Once V
CC
reaches 12V the 35µA VEAO current
sink is enabled. VEAO compensation components are then
discharged by way of the 35µA current sink until the steady
state operating point is reached. See Figure 8.
PFC Soft Recovery Following V
CC
OVP
The FAN4803 assumes that V
CC
is generated from a source
that is proportional to the PFC output voltage. Once that
source reaches 16.2V the internal current sink tied to the
VEAO pin is disabled just as in the soft start turn-on
sequence. Once disabled, the VEAO pin charges HIGH by
way of the external components until the PFC duty cycle
goes to zero, disabling the PFC. The V
CC
OVP resets once
the V
CC
discharges below 16.2V, enabling the VEAO current
sink and discharging the VEAO compensation components
until the steady state operating point is reached. It should be
noted that, as shown in Figure 8, once the VEAO pin exceeds
6.5V, the internal ramp is defeated. Because of this, an exter-
nal Zener can be installed to reduce the maximum voltage to
which the VEAO pin may rise in a shutdown condition.
Clamping the VEAO pin externally to 7.4V will reduce the
time required for the VEAO pin to recover to its steady state
value.
UVLO
Once V
CC
reaches 12V both the PFC and PWM are enabled.
The UVLO threshold is 9.1V providing 2.9V of hysteresis.
Generating V
CC
An internal clamp limits overvoltage to V
CC
. This clamp
circuit ensures that the V
CC
OVP circuitry of the FAN4803
will function properly over tolerance and temperature while
protecting the part from voltage transients. This circuit
allows the FAN4803 to deliver 15V nominal gate drive at
PWM OUT and PFC OUT, sufficient to drive low-cost
IGBTs.
It is important to limit the current through the Zener to avoid
overheating or destroying it. This can be done with a single
resistor in series with the V
CC
pin, returned to a bias supply
of typically 14V to 18V. The resistor value must be chosen
to meet the operating current requirement of the FAN4803
itself (4.0mA max) plus the current required by the two gate
driver outputs.
Figure 8. PFC Soft Start
Figure 9. I
SENSE
Offset for Light Load Conditions
0
0
200ms/Div.
V
BOOST
0
V
OUT
V
EAO
V
CC
10V/div.
10V/div.
10V/div.
200V/div.
0
PFC
GATE
C23
0.01µF
CR16
1N4148
R29
20k
V
CC
RTN
(see Figure 12)
R28
20k
R4
1k
to BR1 -Ve
C16
1µF
C5
0.0082µF
R19
10k
I
SENSE
R3
0.15
3W
PRODUCT SPECIFICATION FAN4803
REV. 1.2.3 11/2/04 9
V
CC
OVP
V
CC
is assumed to be a voltage proportional to the PFC
output voltage, typically a bootstrap winding off the boost
inductor. The V
CC
OVP comparator senses when this volt-
age exceeds 16V, and terminates the PFC output drive while
disabling the VEAO current sink. Once the VEAO current
sink is disabled, the VEAO voltage will charge unabated,
except for a diode clamp to V
CC
, reducing the PFC pulse
width. Once the V
CC
rail has decreased to below 16.2V the
VEAO sink will be enabled, discharging external VEAO
compensation components until the steady state voltage is
reached. Given that 15V on V
CC
corresponds to 400V on
the PFC output, 16V on V
CC
corresponds to an OVP level of
426V.
Component Reduction
Components associated with the V
RMS
and I
RMS
pins of a
typical PFC controller such as the ML4824 have been elimi-
nated. The PFC power limit and bandwidth does vary with
line voltage. Double the power can be delivered from a 220
V AC line versus a 110 V AC line. Since this is a combina-
tion PFC/PWM, the power to the load is limited by the PWM
stage.
Figure 10. Typical Peak Current Mode Waveforms
Figure 11. FAN4803 PFC Control
V
ISENSE
V
C1
RAMP
GATE
DRIVE
OUTPUT
C
ZERO
I
SENSE
V
C1
5V
V
I SENSE
GATE
OUTPUT
R
COMP
RP
V
OUT
= 400V
VEAO
35µA
R1
4
+
COMP
4
3
C
COMP
C
1
30pF

FAN4803CS1X

Mfr. #:
Manufacturer:
ON Semiconductor / Fairchild
Description:
Power Factor Correction - PFC PFC/PWM Controller Combo
Lifecycle:
New from this manufacturer.
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