E-1048-8I4-C3D1V1-4U3-10A

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Smart Power Relay E-1048-8I...
1646 1
5
Description
Features
Technical Data (T
U
= 25 °C, U
S
= DC 24 V) (T
U
= ambient temperature at U
N
)
Power supply LINE +
Type DC power supply with small R
i
battery and generator etc.
Voltage ratings U
N
DC 12 V/DC 24 V
Operating voltage U
S
: DC 9...32 V
Load circuit LOAD
Load output Power MOSFET, high side switching
Max. current rating I
N
20 A
Types of loads resistive, inductive, capacitive, lamp
loads, motors (depending on duration
of inrush current)
Current rating range I
N
1 A...15 A (fixed ratings)
up to 85 °C ambient without load
reduction, 20 A up to 70 °C.
Two basic versions with factory pre-
set ratings:
version 1: 1 A/2 A/3 A/5 A/7.5 A/10 A
version 2: 15 A/20 A
Induced current consumption
I
0
of the unit (OFF condition) < 1 mA
Typical voltage drop U
ON
at rated current I
N
(at 25 °C)
Switching point typically 1.3 x I
N
(-40 °C...+85 °C: 1.1...1.5 x I
N
)
Trip time (standard curve) typically 200 ms with switch-on onto
overload and/or load increase on duty
Current limitation version 1: typically 75 A
version 2: typically 350 A
Temperature disconnection power transistor > 150 °C
After trip - resettable via external control signal
(low-high) at control input IN+
- reset of supply voltage
Parallel connection of channels for loads of 20 A plus, several units of
identical current ratings may be
connected in parallel. To ensure equal
distribution of current between units,
symmetrical design of the supply feed
is necessary (length and cross section).
Leakage current in OFF
condition version 1: max. 100 µA
version 2: max. 500 µA
Free-wheeling diode
for connected load integral
version 1: max. 40 A
version 2: max. 100 A
The Smart Power Relay E-1048-8I.- is a remotely controllable electronic
load disconnecting relay with three functions in a single unit:
l
electronic relay
l
electronic overcurrent protection
l
status indication
The 7 pin INLINE version is designed for use with various E-T-A
terminal blocks, e. g. 17-P10-Si. A choice of current ratings is available
from 1 A through 20 A. An operating voltage range of DC 9...32 V
allows the connection of DC 12 V and DC 24 V loads.
In order to switch and protect loads remotely, it has until now been
necessary to connect several discreet components together:
- an electro-mechanic relay, control cable and integral contact
to close the load circuit
- an additional protective element (circuit breaker or fuse) for
cable or equipment protection
- a device for current measurement (shunt)
Now type E-1048-8I. combines all these functions in a single unit,
thus minimising the number of connections in the circuit and
thereby reducing the risk of failures.
Applications
Type E-1048-8I. is suited to all applications with DC 12 V or DC 24
V circuits, where magnetic valves, motors or lamp loads have to be
switched, protected or monitored:
- road vehicles (utility vehicles, buses, special vehicles)
- rail vehicles
- marine industry (ships, boats, yachts etc.)
The Power Relay is also suitable for industrial use (process control,
machine-building, engineering) as an electronic coupling relay
between PLC and DC 12 V or DC 24 V load
l
Integral power electronics provide a wear-resistant switching
function, insensitive to shock and vibration.
l
Only a fraction of the control power needed by electro-mechanical
relays is required for switching loads. This is important for battery
buffered load circuits which have to remain controlled even with
the generator off line.
l
The extremely low induced current consumption of less than 1 mA
is absolutely necessary for battery buffered applications.
l
The load circuit is disconnected in the event of an overload or
short circuit, the trip curve is also suitable for smaller motor loads.
l
The load circuit is permanently monitored for wire breakage.
l
Two status outputs for control signal AS and group signal SF
provide status indication. For processing the actual value of the
current flow in a power management system an analogue output
from 0 to 5 V is provided. This voltage signal may also be used as
an input to a control circuit or to switch off the unit by means of
external control in the event of low load current value.
l
For switching and monitoring loads of 20 A plus it is possible to
connect several units in parallel. Uniform power distribution between
units must be ensured by symmetrical design of the supply cables
(length and cross section).
l
Coloured label, e. g. red = 10 A, see ordering information.
E-1048-8I... INLINE version
I
N
U
ON
I
N
U
ON
1 A 50 mV 7.5 A 90 mV
2 A 55 mV 10 A 110 mV
3 A 60 mV 15 A 60 mV
5 A 80 mV 20 A 60 mV
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Smart Power Relay E-1048-8I...
1646
2
5
Delay time t
on
/t
off
typically 5 ms / typically 1.5 ms
(resistive load) (EMC filter in control input)
Wire breakage monitoring in wire breakage thresholds:
ON and OFF in OFF-condition (version 1):
condition of load R
load
> typically 100 kΩ
in OFF-condition (version 2):
R
load
> typically 10 kΩ
in ON-condition: I
load
< typically 0.2 x I
N
indication via group fault signalisation
SF (switching output)
Fault indication will not be stored, i.e.
after remedy of wire breakage fault
indication will disappear
possible options:
- wire breakage indication only in ON
condition
- wire breakage indication only in OFF
condition
- no wire breakage indication)
Short circuit, overload - disconnection of load, indication via
in load circuit group signal SF
- no automatic re-start
- after remedy of the fault unit has to
be reset via control input IN+
Control input IN+
Control voltage IN+ 0...5 V = “OFF”, 8.5...32 V =
“ON”
Control current I
E
1...10 mA (8.5...DC 32 V)
Reset in the event of a failure - reset via external control signal (low
- high) at control input IN+
- via reset of supply voltage
Switching frequency
at resistive or inductive load max. 100 Hz
Status and diagnostic function
Control signal AS transistor output minus switching (LSS),
open collector, short circuit and overload
proof, max. load: DC 32 V/2 A
0 V-level: when unit is set
(at IN+ = 8.4...32 V)
Group signal SF transistor output minus switching (LSS),
open collector, short circuit and overload
proof, load max. DC 32 V/2 A
0 V-level with overload and short circuit
disconnection, wire breakage indication
Analogue output U(I) voltage output 0-5 V proportional
to load current:
1 V = 0.2 x I
N
5 V = 1.0 x I
N
5 V... typically 6.5 V = overload range
tolerance: (for I
load
> 0.2 x I
N
)
± 8 % of I
N
max. output current 5 mA
load resistance > 1 kΩ against GND
Trip times response time when switching on a load:
definition of t
90
t
90
= typically 20 ms
reached 90% of final value response time of load change on duty:
t
90
= typically 1 ms
Visual status indication
Control signal AS LED yellow
Group fault signal SF LED red
General data
Reverse polarity protection
Control circuit yes
Load circuit no (due to integral free-wheeling diode)
Status outputs interference voltage resistance
max. DC 32 V
Temperature range
ambient temperature - standard: -40...+85 °C
without load reduction (70 °C at 20 A)
- for other temperature ranges please
see ordering key
Tests
Humid heat combined test, 9 cycles with
functional test
test to DIN EN 60068-2-30, Z/AD
Temperature change min. temperature -40 °C,
max. temperature +90 °C
test to DIN IEC 60068-2-14, Nb
Vibration (random) in operation, with temperature change
6 g eff. (10 Hz...2,000 Hz)
test to DIN EN 60068-2-64
Shock 25 g/11 ms, 10 shocks
test to DIN EN 60068-2-27
Corrosion test to DIN EN 60068-2-52, severity 3
Protection class housing IP30 to DIN 40050
higher protection class upon request
EMC requirements EMC directive:
emitted interference EN 61000-6-3
noise immunity EN 61000-6-2
Automotive directive:
emitted interference, noise immunity:
72/245/EW6 und 95/54/E6
Terminals of INLINE version
(7 pin, standard) 7 blade terminals 6.3 mm x 0.8 mm
to DIN 46244-A6.3-0.8
contact material CuZn37F37
copper-plated and tin-plated
Mounting: - E-T-A socket type 17-P10-Si
(max. load 16 A)
- on a pc board with 6.3 mm
receptacles
Housing INLINE version
max. dimensions INLINE:
11.5 x 50 x 56 mm when plugged in
11.5 x 50 x 66 mm including terminals
Materials INLINE: PA66
Mass approx. 23 g...33 g, depending on
version
Approvals
CE, e1 logo according to EU, EMC and automotive
directives
Technical Data (T
U
= 25 °C, U
S
= DC 24 V) (T
U
= ambient temperature at U
N
) Technical Data (T
U
= 25 °C, U
S
= DC 24 V) (T
U
= ambient temperatureat U
N
)
www.e-t-a.de
Smart Power Relay E-1048-8I...
1646 3
5
Smart Power Relay E-1048-8I...
Type
E-1048-8I Smart Power Relay DC 12 V/24 V - 1 A...20 A
in INLINE version
Housing / temperature range
3 with housing / 70 °C (without moisture condensation)
4 with housing / -40 °C...+85 °C (70 °C at I
N
= 20 A)
C with control input (+ control 8.5...32 V)
LEDs
0 without LEDs
3 2 LEDs: AS yellow, SF red
Status output minus-switching
A without
D with AS and SF
Contents of group fault signal SF/
LED indication SF
0 without
1 short circuit / overload
3 short circuit / overload + wire breakage on
4 short circuit / overload + wire breakage
off + wire breakage on
Analogue output
V0 without
V1 0...5 V
Characteristic curve
4 200 ms
(switch-off delay with overload)
Voltage rating
U3 DC 12/24 V
Current ratings /
colour of label
1 A / black
2 A / grey
3 A / purple
5 A / light-brown
7.5 A / brown
10 A / red
15 A / blue
20 A / yellow
Available configurations:
part number (without options = “BASIC”)
E-1048-8I 3 - C 0 A 0 V0 - 4 U3 - ... A
part number (various options)
E-1048-8I 4 - C 0 A 0 V0 - 4 U3 - ... A
E-1048-8I 4 - C 3 A 1 V0 - 4 U3 - ... A
E-1048-8I 4 - C 3 D 1 V0 - 4 U3 - ... A
E-1048-8I 4 - C 3 D 1 V1 - 4 U3 - ... A
E-1048-8I 4 - C 3 D 3 V0 - 4 U3 - ... A
E-1048-8I 4 - C 3 D 4 V0 - 4 U3 - ... A
part number (all options = “DELUXE”)
E-1048-8I 4 - C 3 D 4 V1 - 4 U3 - ... A
Ordering Information
Connection diagram INLINE version
(all options = “DELUXE”)
Dimensions INLINE version (all options = “DELUXE”)
Pin selection INLINE version
yellow red
control input
analogue output 0 … 5 V
* Optionally available:
- signal outputs AS / SF
- analogue output U(I)
LOAD (+) GND
LINE (+)
DC 12 V/24 V
IN+
AS SF
AS *
SF *
U(I) *
=
max. 6,5 V
1…10 mA
max. 5 mA
max. 2 A
max. 2 A
group fault signal
control signal
E-1048-8I. 17-P10-Si
LINE + (2) (2) [2(k)]
GND (5) (5) [12]
SF (7) (7) [24]
U(I) (3) (3) [2(i)]
AS (6) (6) [23]
IN+ (4) (4) [11]
LOAD (1) (1) [1]
50
1
4
63752
56
66
11.5
LED red LED yellow
2.21
2.60
.453
1.97
This is a metric design and millimeter dimensions take precedence (
mm
)
inch
Preferred types Standard current ratings (A)
1 2 3 5 7.5 10 15 20
E-1048-8I4-C3D1V1-4U3-
x x x x x x x x
E-1048-8I3-C3D1V0-4U3-
x x x x x x x x
E-1048-8I4-C3A1V0-4U3-
x x x x x x x x
Preferred types

E-1048-8I4-C3D1V1-4U3-10A

Mfr. #:
Manufacturer:
Description:
E-1048-8I4-C3D1V1-4U3-10A
Lifecycle:
New from this manufacturer.
Delivery:
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