MAX17005A/MAX17006A/MAX17015A
1.2MHz, Low-Cost,
High-Performance Chargers
______________________________________________________________________________________ 13
The PWM filter accepts the digital signal with a frequency
from 128Hz to 500kHz. Zero duty cycle shuts down the
MAX17005A/MAX17006A/MAX17015A, and 99.5% duty
cycle corresponds to full scale (60mV) across CSIP
and CSIN.
Choose a current-sense resistor (RS2) to have a suffi-
cient power-dissipation rating to handle the full-charge
current. The current-sense voltage can be reduced to
minimize the power-dissipation period. However, this can
degrade accuracy due to the current-sense amplifier’s
input offset (0.25mV typ). See
Typical Operating
Characteristics
to estimate the charge-current accuracy
at various set points.
Setting Input-Current Limit
The total input current, from a wall adapter or other DC
source, is the sum of the system supply current and the
current required by the charger. When the input current
exceeds the set input-current limit, the controller
decreases the charge current to provide priority to sys-
tem load current. System current normally fluctuates as
portions of the system are powered up or down. The
input-current-limit circuit reduces the power require-
ment of the AC wall adapter, which reduces adapter
cost. As the system supply rises, the available charge
current drops linearly to zero. Thereafter, the total input
current can increase without limit.
The total input current is the sum of the device supply cur-
rent, the charger input current, and the system load cur-
rent. The total input current can be estimated as follows:
where η is the efficiency of the DC-to-DC converter
(typically 85% to 95%).
In the MAX17005A/MAX17006A/MAX17015A, the volt-
age across CSSP and CSSN is constant at 60mV.
Choose the current-sense resistor, RS1, to set the input
current limit. For example, for 4A input current limit,
choose RS1 = 15mΩ. For the input current-limit set-
tings, which cannot be achievable with standard sense
resistor values, use a resistive voltage-divider between
CSSP and CSSN to tune the setting (Figure 4).
To minimize power dissipation, first choose RS1
according to the closest available value. For conve-
nience, choose Ra = 6kΩ and calculate Rb from the
above equation.
Choose a current-sense resistor (RS1) to have a suffi-
cient power rating to handle the full system current. The
current-sense resistor can be reduced to improve effi-
ciency, but this degrades accuracy due to the current-
sense amplifier’s input offset (0.15mV typ). See
Typical
Operating Characteristics
to estimate the input current-
limit accuracy at various set points.
Automatic Power-Source Selection
The MAX17005A/MAX17006A/MAX17015A use an
external charge pump to drive the gate of an n-channel
adapter selection switch (N3 and Q1a). In Figure 1,
when the adapter is present, BST is biased 5V above
V
ADAPTER
so that N3 and Q1a are on, and Q1b is off.
As long as the adapter is present, even though the
charger is off, the power stage forces a refresh pulse
to the BST charge pump every 5ms.
When the adapter voltage is removed, the charger
stops generating BST refresh pulses and N4 forces N2
off, Q1b turns on and supplies power to the system
from the battery.
In Figure 1, D1 must have low forward-voltage drop and
low reverse-leakage current to ensure sufficient gate
drive at N3 and Q1a. A 100mA, low reverse-leakage
Schottky diode is the right choice.
Analog Input Current-Monitor Output
Use IINP to monitor the system-input current, which is
sensed across CSSP and CSSN. The voltage at IINP is
proportional to the input current:
where I
INPUT
is the DC current supplied by the AC
adapter, G
IINP
is the transconductance of the sense
amplifier (2.8mA/V typ), and R
IINP
is the resistor con-
nected between IINP and ground. Typically, IINP has a
0 to 3.5V output-voltage range. Leave IINP unconnected
when not used.
I
V
RS G R
INPUT
IINP
IINP IINP
=
××1
I
mV
RS
Rb
Ra
INPUT LIMIT_
()+
60
1
1
II
IV
V
INPUT LOAD
CHARGE BATTERY
IN
=+
×
×η
CSSP CSSN
RS1
Ra
Rb
MAX17005A/MAX17006A/MAX17015A
Figure 4. Input Current-Limit Fine-Tuning
MAX17005A/MAX17006A/MAX17015A
1.2MHz, Low-Cost,
High-Performance Chargers
14 ______________________________________________________________________________________
IINP can also be used to monitor battery discharge cur-
rent (see Figure 5). In the MAX17015A, when the adapter
is absent, drive ISET above 1V to enable IINP during bat-
tery discharge. When the adapter is reinserted, ISET must
be released to the correct control level within 300ms.
AC Adapter Detection
The MAX17005A/MAX17006A/MAX17015A include a
hysteretic comparator that detects the presence of an
AC power adapter. When ACIN is lower than 2.1V, the
open-drain ACOK output becomes high impedance.
Connect a 10kΩ pullup resistance between LDO and
ACOK. Use a resistive voltage-divider from the
adapter’s output to the ACIN pin to set the appropriate
detection threshold. Select the resistive voltage-divider
so that the voltage on ACIN does not to exceed its
absolute maximum rating (6V).
LDO Regulator and V
AA
An integrated low-dropout (LDO) linear regulator pro-
vides a 5.4V supply derived from DCIN, and delivers
over 40mA of load current. Do not use the LDO to
external loads greater than 10mA. The LDO powers the
gate drivers of the n-channel MOSFETs. See the
MOSFET Drivers
section. Bypass LDO to PGND with a
4.7μF ceramic capacitor. V
AA
is 4.2V reference sup-
plied by DCIN. V
AA
biases most of the control circuitry,
and should be bypassed to GND with a 1μF or greater
ceramic capacitor.
Operating Conditions
The MAX17005A/MAX17006A/MAX17015A have the fol-
lowing operating states:
Adapter Present: When DCIN is greater than 8.7V,
the controller detects the adapter. In this condition,
both the LDO and V
AA
turn on and battery charging
is allowed:
a) Charging: The total MAX17005A/MAX17006A/
MAX17015A quiescent current when charging is
3mA (max) plus the current required to drive the
MOSFETs.
b) Not Charging: To disable charging drive ISET
below 26mV. When the adapter is present and
charging is disabled, the total adapter quiescent
current is less than 1.5mA and the total battery
quiescent current is less than 60μA. The charge
pump still operates.
Adapter Absent (Power Fail): When V
DCIN
is less
than V
CSIN
+ 120mV, the DC-DC converter is in
dropout. The charger detects the dropout condition
and shuts down.
The MAX17005A/MAX17006A/MAX17015A allow
charging under the following conditions:
DCIN > 7.5V, LDO > 4V, V
AA
> 3.1V
•V
DCIN
> V
CSIN
+ 420mV (300mV falling hysteresis)
•V
ISET
> 45mV or PWM detected
____________________DC-DC Converter
The MAX17005A/MAX17006A/MAX17015A employ a
synchronous step-down DC-DC converter with an n-
channel high-side MOSFET switch and an n-channel
low-side synchronous rectifier. The charger features a
controlled inductor current-ripple architecture, current-
mode control scheme with cycle-by-cycle current limit.
The controller’s off-time (t
OFF
) is adjusted to keep the
high-side MOSFET junction temperature constant. In
this way, the controller switches faster when the high-
side MOSFET has available thermal capacity. This
allows the inductor current ripple and the output-volt-
age ripple to decrease so that smaller and cheaper
components can be used. The controller can also oper-
ate in discontinuous conduction mode for improved
light-load efficiency.
BST
CSSP CSSN
DHI
LX
RS1
15mΩ
BATTERY
ADAPTER
C4
0.1μF
R6
50kΩ
C
IN
N1
Q1b
SYSTEM LOAD
D1
Q1a
C7
10nF
MAX17015A
Figure 5. Current-Monitoring Design Battery Discharge
MAX17005A/MAX17006A/MAX17015A
1.2MHz, Low-Cost,
High-Performance Chargers
______________________________________________________________________________________ 15
The operation of the DC-to-DC controller is determined
by the following five comparators as shown in the func-
tional diagram in Figures 2 and 6:
The IMIN comparator triggers a pulse in discontinu-
ous mode when the accumulated error is too high.
IMIN compares the control signal (LVC) against
10mV (referred at V
CSIP
- V
CSIN
). When LVC is less
than this threshold, DHI and DLO are both forced
low. Indirectly, IMIN sets the peak inductor current
in discontinuous mode.
The CCMP comparator is used for current-mode
regulation in continuous-conduction mode. CCMP
compares LVC against the inductor current. The
high-side MOSFET on-time is terminated when the
CSI voltage is higher than LVC.
The IMAX comparator provides a secondary cycle-
by-cycle current limit. IMAX compares CSI to
110mV (corresponding to 11A when RS2 = 10mΩ).
The high-side MOSFET on-time is terminated when
the current-sense signal exceeds 11A. A new cycle
cannot start until the IMAX comparator’s output
goes low.
The ZCMP comparator provides zero-crossing detec-
tion during discontinuous conduction. ZCMP com-
pares the current-sense feedback signal to 1A (RS2
= 10mΩ). When the inductor current is lower than
the 1A threshold, the comparator output is high,
and DLO is turned off.
The OVP comparator is used to prevent overvoltage
at the output due to battery removal. OVP com-
pares BATT against the VCTL. When BATT is
100mV/cell above the set value, the OVP compara-
tor output goes high, and the high-side MOSFET
on-time is terminated. DHI and DLO remain off until
the OVP condition is removed.
R
Q
Q
S
OFF-TIME
ONE SHOT
11A
1A
1A
CSI
LVC
OFF-TIME
COMPUTE
CSSP
BDIV
SET POINT + 100mV
CSIN
DL DRIVER
DH DRIVER
OVP
IMAX
CCMP
IMIN
ZCMP
Figure 6. DC-DC Converter Functional Diagram

MAX17015AETP+T

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Battery Management 1.2MHz High-Perf Charger
Lifecycle:
New from this manufacturer.
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