MCP1640 12V/50 mA TWO CELLS
INPUT BOOST CONVERTER
REFERENCE DESIGN
© 2011 Microchip Technology Inc. DS51999A-page 13
Chapter 2. Installation and Operation
2.1 INTRODUCTION
The MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design is
developed to demonstrate how the MCP1640 device can operate as a high output
voltage DC-DC converter when powered from two batteries. This reference design
allows boosting from the input range of 2.0V-5V to an output higher than 5.5V of the
typical MCP1640 application. High-voltage outputs, such as 9V, 12V or 24V, can be
generated from just two alkaline cells.
For this reference design, the output voltage is set at 12V. Typically, a minimum of a
50 mA load can be supported from a 2.0V input. The board can deliver more output cur-
rent (up to 70 mA) if it is powered with 3.0V. A small 3x3x1 mm inductor offers a good
efficiency of up to 75%. Good converter stability is obtained with the B option of
MCP1640 (PWM Mode Only and True Output Disconnect options).
2.1.1 Board Features
The MCP1640 Input Boost Converter has the following features:
Input Voltage: Two Alkaline or Lithium Cells, 2.0-3.0V Typical
- Supports extended input range of 2.0V-5.0V
Output Capability:
- Dependent on the input voltage
- 12V/50 mA typical @ 2.0V input
- 12V/70 mA @ 3.3V input
No Load Input Current: 0.2 mA @ 3.0V Input
Efficiency: up to 75%
PWM Operation at 500 kHz
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
DS51999A-page 14 © 2011 Microchip Technology Inc.
FIGURE 2-1: Efficiency vs. Load Current for 12V Output at 2.4V and
3.0V Input.
FIGURE 2-2: Maximum Load Current vs. Input Voltage at 12V Output.
50 0
55.0
60.0
65.0
70.0
75.0
80.0
Efficiency (%)
VIN = 2.4V
VIN = 3.0V
40.0
45.0
50
.
0
10 20 30 40 50
Load Current (mA)
20
30
40
50
60
70
80
u
m Load Current (mA)
0
10
20
2 2.4 2.8 3.2 3.6
Maxim
u
Input Voltage (V)
Installation and Operation
© 2011 Microchip Technology Inc. DS51999A-page 15
2.2 GETTING STARTED
The MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design is fully
assembled and tested to evaluate and demonstrate the MCP1640 family of products.
2.2.1 Powering the MCP1640 12V/50 mA Two Cells Input Boost
Converter Reference Design
The extended input range of the MCP1640 Input Boost Converter is 2.0 to 5.0V input.
Good efficiency is obtained by supplying from two cells (primary and secondary batter-
ies).
Input power connectors are placed on the left side of the board:
•V
IN
for positive power
GND for negative power
The maximum input voltage should not exceed 5.0V. The output voltage will be out of
regulation for input voltages lower than 2.0V.
The output connector is called V
OUT
and is referenced to GND. The minimum output
current is 50 mA when the board is powered by two alkaline batteries that are close to
the end of their run time, at approximately 1V each.
2.2.2 Board Testing
Because this board is boosting the input voltage, the input current is greater than the
output current. The variable power supply for testing requires output capability of at
least 1A and a voltage range of 2.0V to 5V.
To test the board, follow these steps:
1. Connect the power at V
IN
and GND terminals of the board.
2. Set the power supply to 3.0V.
3. Connect a voltmeter and a 240Ω/0.5W resistor between V
OUT
and GND
connectors, as shown in Figure 2-3.
4. Check to be sure the voltmeter indicates 12V.
5. Set the power supply to 2.0V and verify if the output of the converter stays
regulated (V
OUT
=12V).
FIGURE 2-3: MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
Setup Circuit.
R
240R/0.5W
Set 3.0V
PWR Supply
V-meter

ARD00386

Mfr. #:
Manufacturer:
Description:
BOARD MCP1640 2CELL BOOST CONV
Lifecycle:
New from this manufacturer.
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