LT3650-4.1/LT3650-4.2
16
36504142fc
Preconditioning and Bad-Battery Fault
An LT3650 charger has a precondition mode, in which
charge current is limited to 15% of the programmed I
MAX
,
as set by R
SENSE
. The precondition current corresponds
to 15mV across R
SENSE
.
Precondition mode is engaged while the voltage on the BAT
pin is below the precondition threshold (V
BAT(PRE)
). Once
the BAT voltage rises above the precondition threshold,
normal full-current charging can commence. The LT3650
incorporates 3% of threshold hysteresis to prevent mode
glitching.
When the internal timer is used for termination, bad-battery
detection is engaged. This fault detection feature is designed
to identify failed cells. A bad-battery fault is triggered
when the voltage on BAT remains below the precondition
threshold for greater than one-eighth of a full timer cycle
(one-eighth EOC). A bad-battery fault is also triggered if
a normally charging battery re-enters precondition mode
after one-eighth EOC.
When a bad-battery fault is triggered, the charging cycle
is suspended, so the CHRG status pin becomes high
impedance. The FAULT pin is pulled low to signal a fault
detection. The RNG/SS pin is also pulled low during this
fault, to accommodate a graceful
restart, in the event that
a
soft-start function is incorporated (see the RNG/SS:
Soft-Start section).
Cycling the charger’s power or SHDN function initiates
a new charging cycle, but an LT3650 charger does not
require a reset. Once a bad-battery fault is detected, a new
timer charging cycle initiates when the BAT pin exceeds
the precondition threshold voltage. During a bad-battery
fault, 0.5mA is sourced from the charger; removing the
failed battery allows the charger output voltage to rise and
initiate a charge cycle reset. As such, removing a bad bat-
tery resets the LT3650, so a new charging cycle is started
by connecting another battery to the charger output.
Battery Temperature Fault: NTC
The LT3650 can accommodate battery temperature moni-
toring by using an NTC (negative temperature coefficient)
thermistor close to the battery pack. The temperature
monitoring function is enabled by connecting a 10kΩ,
B = 3380 NTC thermistor from the NTC pin to ground. If
the NTC function is not desired, leave the pin unconnected.
The NTC pin sources 50µA, and monitors the voltage
dropped across the 10thermistor. When the voltage
on this pin is above 1.36V (0°C) or below 0.29V (40°C),
the
battery temperature is out of range, and the LT3650
triggers
an NTC fault. The NTC fault condition remains until
the voltage on the NTC pin corresponds to a temperature
within theC to 40°C range. Both hot and cold thresholds
incorporate hysteresis that corresponds to 5°C.
If higher operational charging temperatures are desired,
the temperature range can be expanded by adding se-
ries resistance to the 10k NTC resistor. Adding a 0.91k
resistor will increase the effective temperature threshold
to 45°C.
During an NTC fault, charging is halted and both status
pins are pulled low. If timer termination is enabled, the
timer count is suspended and held until the fault condition
is relieved. The RNG/SS pin is also pulled low during this
fault, to accommodate a graceful restart in the event that
a soft-start function is being incorporated (see the RNG/
SS: Soft-Start section).
Thermal Foldback
The LT3650 contains a thermal foldback protection feature
that reduces maximum charger output current if the IC
junction temperature approaches 125°C. In most cases,
on-chip temperatures servo such that any overtempera-
ture conditions are relieved with only slight reductions in
maximum charger current.
In some cases, the thermal foldback
protection feature
can reduce charger currents below the C/10 threshold. In
applications that use C/10 termination (TIMER = 0V), the
LT3650 will suspend charging and enter standby mode
until the overtemperature condition is relieved.
applicaTions inForMaTion
LT3650-4.1/LT3650-4.2
17
36504142fc
Layout Considerations
The LT3650 switch node has rise and fall times that are
typically less than 10ns to maximize conversion efficiency.
The switched node (Pin SW) trace should be kept as short
as possible to minimize high frequency noise. The input
capacitor (C
IN
) should be placed close to the IC to minimize
this switching noise. Short, wide traces on these nodes
also help to avoid voltage stress from inductive ringing.
The BOOST decoupling capacitor should also be in close
proximity to the IC to minimize inductive ringing. The
SENSE and BAT traces should be routed together and
kept as short as possible. Shielding these signals from
switching noise with ground is recommended.
High current paths and transients should be kept iso-
lated from battery ground, to assure an accurate output
voltage reference. Effective grounding can be achieved
by considering switched current in the ground plane,
and careful component placement and orientation can
effectively steer these high currents such that the battery
reference does not get corrupted. Figure 9 illustrates an
effective grounding scheme using component placement
to control ground currents. When the switch is enabled
(loop #1), current flows from the input bypass capacitor
(C
IN
) through the switch and inductor to the battery posi-
tive terminal. When the switch is disabled (loop #2), the
current to the battery positive terminal is provided from
ground through the freewheeling Schottky diode (D
F
). In
both cases, these switched currents return to ground via
the output bypass capacitor (C
BAT
).
The LT3650 packaging has been designed to efficiently
remove heat from the IC via the exposed pad on the
backside of the package, which is soldered to a copper
footprint on the PCB. This footprint should be made as
large as possible to reduce the thermal resistance of the
IC case to ambient air.
applicaTions inForMaTion
Figure 9. Component Orientation Isolates High Current Paths From Sensitive Nodes
365042 F09
SW
V
IN
SENSE
BAT
LT3650
C
IN
C
BAT
D
F
V
BAT
R
SENSE
2
1
+
LT3650-4.1/LT3650-4.2
18
36504142fc
Typical applicaTions
5V to 32V 1.5A Charger with Three Hour EOC Termination. The LTC1515 Provides
Boost Start-Up Requirement. Status Pins Use LED Indicators
12V to 32V 2A Charger with Three Hour EOC Termination and
Removable Battery Pack. The RNG/SS Pin Is Used to Reduce the
Maximum Charger Current if 12V < V
IN
< 20V; Input UVLO = 10V.
NTC Range Is Extended to +45C. The Charger Can Supply Loads Up
to the Maximum Charger Current with No Battery Connected
365042 TA03a
SW
V
IN
V
IN
12V TO
32V
CLP
RNG/SS
BOOST
SENSE
BAT
NTC
TIMER
CMPSH1-4
MM5Z9V1ST1
(9.1V)
F
6.8µH
0.05Ω
SYSTEM
LOAD
LT3650
10µF
36k
3k
0.68µF
0.91k
SHDN
CHRG
FAULT
0.1µF
CMSH3-40MA
10µF
100µF
B = 3380
10k
+
+
365042 TA03b
0.5
0
10 1412 16
V
IN
18 2220 32
2.0
1.5
1.0
MAXIMUM CHARGE CURRENT (A)
RNG/SS Pin Foldback:
I
CHG(MAX)
vs V
IN
365042 TA02
SW
V
IN
V
OUT
C1
+
C1
V
IN
CLP
RNG/SS
BOOST
SENSE
BAT
NTC
TIMER
1N4148
0.068Ω
1N4148
2N3904
B240A
INPUT SUPPLY
5V TO 32V
F
10µF
20k
10µF
100k
10µH
0.1µF
LT3650
1k
SHDN
CHRG
FAULT
GND
0.1µF
LTC1515
SHDN
POR
FB
5.1k
10µF
+
0.68µF
10µF
B = 3380
10k
100k
5.1k
BZX84C6V2L
(6.2V)
10k10k

LT3650EDD-4.2#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Battery Management High Voltage 2 Amp Monolithic Li-Ion Battery Charger
Lifecycle:
New from this manufacturer.
Delivery:
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