FSCM0465R Green Mode Fairchild Power Switch (FPS™)
© 2006 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSCM0465R Rev. 1.0.1 10
Functional Description
1. Startup: Figure 16 shows the typical startup circuit
and transformer auxiliary winding for the FSCM0465R
application. Before the FSCM0465R begins switching, it
consumes only startup current (typically 20µA) and the
current supplied from the DC link supply current
consumed by the FPS (I
CC
) and charges the external
capacitor (C
a
) connected to the V
CC
pin. When V
CC
reaches start voltage of 12V (V
START
), the FSCM0465R
begins switching and the current consumed by the
FSCM0465R increases to 2.5mA. Then the
FSCM0465R
continues its normal switching operation and the power
required for this device is supplied from the transformer
auxiliary winding, unless V
CC
drops below the stop
voltage of 8V (V
STOP
). To guarantee the stable operation
of the control IC, V
CC
has under-voltage lockout (UVLO)
with 4V hysteresis. Figure 17 shows the relationship
between the current consumed by the FPS (I
CC
) and the
supply voltage (V
CC
).
Figure 16. Startup Circuit
Figure 17. Relation Between Operating Supply
Current and V
CC
Voltage
The minimum current supplied through the startup
resistor is given by:
where V
line
min
is the minimum input voltage, V
start
is the
start voltage (12V) and R
str
is the startup resistor. The
startup resistor should be chosen so that I
sup
min
is larger
than the maximum startup current (40µA). If not, V
CC
can
not be charged to the start voltage and FPS fails to start.
2. Feedback Control: The FSCM0465R employs
current mode control, as shown in Figure 18. An opto-
coupler (such as the H11A817A) and a shunt regulator
(such as the KA431) are typically used to implement the
feedback network. Comparing the feedback voltage with
the voltage across the Rsense resistor makes it possible
to control the switching duty cycle. When the reference
pin voltage of the KA431 exceeds the internal reference
voltage of 2.5V, the H11A817A LED current increases,
pulling down the feedback voltage and reducing the duty
cycle. This event typically happens when the input
voltage is increased or the output load is decreased.
2.1 Pulse-by-pulse Current Limit: Because current
mode control is employed, the peak current through the
SenseFET is determined by the inverting input of the
PWM comparator (Vfb*) as shown in Figure 18. When
the current through the opto-transistor is zero and the
current limit pin (#5) is left floating, the feedback current
source (I
FB
) of 0.9mA flows only through the internal
resistor (R+2.5R=2.8k). In this case, the cathode voltage
of diode D2 and the peak drain current have maximum
values of 2.5V and 2.5A, respectively. The pulse-by-
pulse current limit can be adjusted using a resistor to
GND on the
current limit pin (#5). The current limit level
using an external resistor (R
LIM
) is given by:
Figure 18. Pulse Width Modulation (PWM) Circuit
FSCM0465R
Rstr
V
CC
Ca
Da
I
SUP
AC line
(V
line
min
- V
line
max
)
C
DC
I
CC
FSCM0465R Rev. 00
I
CC
V
CC
Vstop=8V
3mA
Vstart=12V Vz
Power Up
Power Down
25μA
FSCM0465R Rev. 00
()
min min
sup line star t
str
1
IVV
R
2=⋅
(1)
LIM
LIM
LIM
RA
I
KR
2.5
2.8
=
Ω+
(2)
4
OSC
Vcc Vref
I
delay
I
FB
V
SD
R
2.5R
Gate
driver
OLP
D1 D2
+
V
fb
*
-
Vfb
KA431
C
B
Vo
H11A817A
R
sense
SenseFET
6
R
LI M
0.9mA
0.3k
FSCM0465R Rev. 00
FSCM0465R Green Mode Fairchild Power Switch (FPS™)
© 2006 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSCM0465R Rev. 1.0.1 11
2.2 Constant Power Limit Circuit: Due to the circuit
delay of FPS, the pulse-by-pulse limit current increases
a little bit when the input voltage increases. This means
unwanted excessive power is delivered to the secondary
side. To compensate, the auxiliary power compensation
network in Figure 19 can be used. R
LIM
can adjust pulse-
by-pulse current by absorbing internal current source
(I
FB
: typical value is 0.9mA), depending on the ratio
between resistors. With the suggested compensation
circuit, additional current from I
FB
is absorbed more
proportionally to the input voltage (V
DC
) and achieves
constant power in wide input range. Choose R
LIM
for
proper current to the application, then check the pulse-
by-pulse current difference between minimum and
maximum input voltage. To eliminate the difference (to
gain constant power), R
y
can be calculated by:
where, I
lim_spec
is the limit current stated on the
specification; N
a
and N
p
are the number of turns for V
CC
and primary side, respectively; I
fb
is the internal current
source at feedback pin with a typical value of 0.9mA; and
ΔI
lim_comp
is the current difference which must be
eliminated. In case of capacitor in the circuit 1µF, 100V is
good choice for all applications.
Figure 19. Constant power limit circuit
2.3 Leading Edge Blanking (LEB)
: At the instant the
internal SenseFET is turned on, a high-current spike
through the SenseFET usually occurs, caused by
primary-side capacitance and secondary-side rectifier
reverse recovery. Excessive voltage across the Rsense
resistor can lead to incorrect feedback operation in the
current mode PWM control. To counter this effect, the
FSCM0465R employs a leading edge blanking (LEB)
circuit. This circuit inhibits the PWM comparator for a
short time after the SenseFET is turned on.
3. Protection Circuit: The FSCM0465R has several
self-protective functions, such as overload protection
(OLP), over-voltage protection (OVP) and thermal
shutdown (TSD). Because these protection circuits are
fully integrated into the IC without external components,
the reliability is improved without increasing cost. Once
the fault condition occurs, switching is terminated and
the SenseFET remains off. This causes V
CC
to fall.
When V
CC
reaches the UVLO stop voltage of 8V, the
current consumed by the
FSCM0465R decreases to the
startup current (typically 20µA) and the current supplied
from the DC link charges the external capacitor (C
a
)
connected to the V
CC
pin. When V
CC
reaches the start
voltage of 12V, the
FSCM0465R resumes normal
operation. In this manner, the auto-restart can alternately
enable and disable the switching of the power SenseFET
until the fault condition is eliminated (see Figure 20).
Figure 20. Auto Restart Operation
3.1 Overload Protection (OLP)
: Overload is defined as
the load current exceeding a preset level due to an
unexpected event. In this situation, the protection circuit
should be activated to protect the SMPS. However, even
when the SMPS is in the normal operation, the overload
protection circuit can be activated during the load
a
lim_spec dc
p
y
fb lim_comp
N
IV
N
R
I ΔI
××
×
(3)
Vfb Drain
Vcc
GND
I_lim
V
DC
Np
Na
-
+
C
Y
R
Y
R
LIM
L
p
a
DCy
N
N
VV ×=
compensation
network
FSCM0465R Rev. 00
Fault
Situation
8V
12V
Vcc
Vds
t
Fault
occurs
Fault
removed
Normal
Operation
Normal
Operation
Power
On
FSCM0465R Rev. 00
FSCM0465R Green Mode Fairchild Power Switch (FPS™)
© 2006 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSCM0465R Rev. 1.0.1 12
transition. To avoid this undesired operation, the
overload protection circuit is designed to be activated
after a specified time to determine whether it is a
transient situation or an overload situation. Because of
the pulse-by-pulse current limit capability, the maximum
peak current through the SenseFET is limited and the
maximum input power is restricted with a given input
voltage. If the output consumes beyond this maximum
power, the output voltage (V
O
) decreases below the set
voltage. This reduces the current through the opto-
coupler LED, which also reduces the opto-coupler
transistor current, increasing the feedback voltage (Vfb).
If Vfb exceeds 2.5V, D1 is blocked and the 5.3µA current
source (I
delay
) starts to charge C
B
slowly up to V
CC
. In
this condition, Vfb continues increasing until it reaches
6V, when the switching operation is terminated as shown
in Figure 21. The delay time for shutdown is the time
required to charge C
B
from 2.5V to 6.0V with 5.3µA
(I
delay
). A 10 ~ 50ms delay time is typical for most
applications.
Figure 21. Overload Protection
3.2 Over-Voltage Protection (OVP)
: If the secondary-
side feedback circuit were to malfunction or a solder
defect causes an opening in the feedback path, the
current through the opto-coupler transistor becomes
almost zero. In this case, Vfb climbs up in a similar
manner to the overload situation, forcing the preset
maximum current to be supplied to the SMPS until the
overload protection is activated. Because more energy
than required is provided to the output, the output
voltage may exceed the rated voltage before the
overload protection is activated, resulting in the
breakdown of the devices in the secondary side. To
prevent this situation, an over- voltage protection (OVP)
circuit is employed. In general, V
CC
is proportional to the
output voltage and the FSCM0465R uses V
CC
instead of
directly monitoring the output voltage. If V
CC
exceeds
19V, an OVP circuit is activated, resulting in the
termination of the switching operation. To avoid
undesired activation of OVP during normal operation,
V
CC
should be designed to be below 19V.
3.3 Thermal Shutdown (TSD): The SenseFET and the
control IC are built in one package. This makes it easy
for the control IC to detect the heat generation from the
SenseFET. When the temperature exceeds
approximately 145°C, the thermal protection is triggered,
resulting in shutdown of the FPS.
4. Frequency Modulation: EMI reduction can be
accomplished by modulating the switching frequency of
a switched power supply. Frequency modulation can
reduce EMI by spreading the energy over a wider
frequency range than the bandwidth measured by the
EMI test equipment. The amount of EMI reduction is
directly related to the depth of the reference frequency.
As can be seen in Figure 22, the frequency changes
from 63KHz to 69KHz in 4ms.
Figure 22. Frequency Modulation
5. Soft-Start
: The FSCM0465R has an internal soft-start
circuit that increases PWM comparator inverting input
voltage, together with the SenseFET current, slowly after
it starts up. The typical soft-start time is15ms. The pulse
width to the power switching device is progressively
increased to establish the correct working conditions for
transformers, rectifier diodes, and capacitors. The
voltage on the output capacitors is progressively
increased with the intention of smoothly establishing the
required output voltage. Preventing transformer
saturation and reducing stress on the secondary diode
during startup is also helpful.
V
FB
t
2.5V
6.0V
Overload Protection
T
12
= C
B
*(6.0-2.5)/I
delay
T
1
T
2
FSCM0465R Rev. 00
T
s
T
s
T
s
Drain Current
f
s
66kHz
69kHz
63kHz
4ms
t
FSCM0465R Rev. 00

FSCM0465RGWDTU

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
IC SWIT PWM GREEN OVP HV TO220
Lifecycle:
New from this manufacturer.
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