April 1999
®
TOP412/414
TOPSwitch
Family
Three-terminal DC to DC PWM Switch
®
Product Highlights
Low Cost Replacement for Discrete Switchers
Up to 15 fewer components - cuts cost, increases reliability
Allows for a smaller and lighter solution under 12 mm
height, all surface mount components
Over 80% Efficiency in Flyback Topology
Built-in start-up and current limit reduce DC losses
Low capacitance MOSFET cuts switching losses
•CMOS controller/gate driver consumes only 7 mW
70% maximum duty cycle minimizes conduction losses
Simplifies Design - Reduces Time to Market
Integrated PWM Controller and high power MOSFET
Only one external capacitor needed for compensation,
bypass and start-up/auto-restart functions
System Level Fault Protection Features
Auto-restart and cycle by cycle current limiting functions
handle both primary and secondary faults
On-chip latching thermal shutdown protects the entire
system against overload
Highly Versatile
Implements Buck, Boost, Flyback or Forward topology
Easily interfaces with both opto and primary feedback
Supports continuous or discontinuous mode of operation
Specified for operation down to 16 V DC input
Description
The TOPSwitch family implements, with only three terminals,
all functions necessary for a DC to DC, converter: high voltage
N-channel power MOSFET with controlled turn-on gate driver,
voltage mode PWM controller with integrated 120 kHz oscillator,
high voltage start-up bias circuit, bandgap derived reference,
bias shunt regulator/error amplifier for loop compensation and
fault protection circuitry. Compared to discrete MOSFET and
controller or self oscillating (RCC) switching converter solutions,
a TOPSwitch integrated circuit can reduce total cost, component
count, size, weight and at the same time increase efficiency and
system reliability. This device is well suited for Telecom,
Cablecom and other DC to DC converter applications up to
Figure 1. Typical Application.
MINIMUM
INPUT
VOLTAGE
ORDER PART NUMBER
Output Power Capability
1-4
18 VDC
3 W
9 W
TOP412G TOP414G
24 VDC
36 VDC
48 VDC
60 VDC
72 VDC
90 VDC
12 W
Table 1. TOP412/414 Output Power.
4 W
5 W
6 W
7 W
9 W
18 W
21 W
12 W
15 W
15 W
18 W
Notes: 1. Assumes maximum junction temperature of 100 °C
2. Assumes output of 5 V and K
RP
of 0.4 3. Soldered to 1 sq. inch
(645 mm
2
), 2 oz. copper clad (610 gm/mm
2
) 4. The continuous
power capability in a given application depends on thermal
environment, transformer design, efficiency required, input storage
capacity, etc.
PI-2371-120198
D
S
C
CONTROL
TOP414
V
IN
V
O
21 W of output power. Internally, the lead frame of the
SMD-8 package uses six of its pins to transfer heat from the chip
directly to the board, eliminating the cost of a heat sink.
TOP412/414
A
4/99
2
PI-1746-011796
SHUTDOWN/
AUTO-RESTART
PWM
COMPARATOR
CLOCK
SAW
OSCILLATOR
CONTROLLED
TURN-ON
GATE
DRIVER
INTERNAL
SUPPLY
5.7 V
4.7 V
SOURCE
S
R
Q
Q
D
MAX
-
+
CONTROL
-
+
5.7 V
I
FB
R
E
Z
C
V
C
MINIMUM
ON-TIME
DELAY
+
-
V
I
LIMIT
LEADING
EDGE
BLANKING
POWER-UP
RESET
R
S
Q
Q
÷ 8
0
1
THERMAL
SHUTDOWN
EXTERNALLY
TRIGGERED
SHUTDOWN
SHUNT REGULATOR/
ERROR AMPLIFIER
+
-
DRAIN
Figure 2. Functional Block Diagram.
Pin Functional Description
DRAIN Pin:
Output MOSFET drain connection. Provides internal bias
current during start-up operation via an internal switched high-
voltage current source. Internal current sense point.
CONTROL Pin:
Error amplifier and feedback current input pin for duty cycle
control. Internal shunt regulator connection to provide internal
bias current during normal operation. Trigger input for latching
shutdown. It is also used as the supply bypass and auto-restart/
compensation capacitor connection point.
SOURCE Pin:
Output MOSFET source connection. Primary-side circuit
common, power return, and reference point.
Figure 3. Pin Configuration.
PI-2208-120798
CONTROL
8
5
7
6
DRAIN
SOURCE (HV RTN)
SOURCE
SOURCE
1
4
2
3
SOURCE (HV RTN)
SOURCE (HV RTN)
SOURCE
G Package (SMD-8)
A
4/99
TOP412/414
3
TOPSwitch
Family Functional Description
TOPSwitch is a self biased and protected linear control current-
to-duty cycle converter with an open drain output. High
efficiency is achieved through the use of CMOS and integration
of the maximum number of functions possible. CMOS
significantly reduces bias currents as compared to bipolar or
discrete solutions. Integration eliminates external power resistors
used for current sensing and/or supplying initial start-up bias
current.
During normal operation, the internal output MOSFET duty
cycle linearly decreases with increasing CONTROL pin current
as shown in Figure 4. To implement all the required control,
bias, and protection functions, the DRAIN and CONTROL pins
each perform several functions as described below. Refer to
Figure 2 for a block diagram and Figure 6 for timing and voltage
waveforms of the TOPSwitch integrated circuit.
Control Voltage Supply
CONTROL pin voltage V
C
is the supply or bias voltage for the
controller and driver circuitry. An external bypass capacitor
closely connected between the CONTROL and SOURCE pins
is required to supply the gate drive current. The total amount of
capacitance connected to this pin (C
T
) also sets the auto-restart
timing as well as control loop compensation. V
C
is regulated in
either of two modes of operation. Hysteretic regulation is used
for initial start-up and overload operation. Shunt regulation is
used to separate the duty cycle error signal from the control
circuit supply current. During start-up, V
C
current is supplied
from a high-voltage switched current source connected internally
between the DRAIN and CONTROL pins. The current source
provides sufficient current to supply the control circuitry as
well as charge the total external capacitance (C
T
).
PI-1691-112895
D
MAX
D
MIN
I
CD1
Duty Cycle (%)
I
C
(mA)
2.5 6.5 45
Slope = PWM Gain
-16%/mA
I
B
Auto-restart
Figure 4. Relationship of Duty Cycle to CONTROL Pin Current.
Figure 5. Start-up Waveforms for (a) Normal Operation and (b)
Auto-restart.
DRAIN
0
V
IN
V
C
0
4.7 V
5.7 V
8 Cycles
95%
5%
Off
Switching Switching
Off
I
C
Charging C
T
I
CD1
Discharging C
T
I
CD2
Discharging C
T
I
C
Charging C
T
Off
PI-1124A-060694
DRAIN
0
V
IN
V
C
0
4.7 V
5.7 V
Off
Switching
(b)
(a)
C
T
is the total external capacitance
connected to the CONTROL pin

TOP412G

Mfr. #:
Manufacturer:
Power Integrations
Description:
IC REG MULTI CONFG 8SMD
Lifecycle:
New from this manufacturer.
Delivery:
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