A
B
C
D
B
C
D
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
HONEYWELL CONFIDENTIAL
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION AND SUCH INFORMATION MAY
NOT BE DISCLOSED TO OTHERS FOR ANY
PURPOSE, NOR USED FOR MANUFACTURING
PURPOSE'S WITHOUT WRITTEN PERMISSION
FROM HONEYWELL
RELEASE DATE
DRW:
RDE:
QA:
CHK:
MATERIAL
FINISH
SIZE
TITLE
REV
DWG NO
CAGE CODE
TYPE
SCALE
SHEET
REF WT:
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
A
TOTAL TRAVEL
34$8$
MAX EXCURSION
TO CHANGE LEVER
POSITION
.120
40.0#2.0
.400 MAX
( )
CENTER OF
GRAVITY
.001
( )
CENTER OF
GRAVITY
.217
17$4$
1.64
.250 MIN
1.480 MAX
.35
1.370 MAX
30$
1.950 MAX
.93
.86
.69
( )
CENTER OF
GRAVITY
.044
.98
.110
.080 .010
.031 .002
.528
(.022)
1.062 .015
.125
.938
MATERIAL AND FINISH
PART COLOR FINISH
LENS POLYCARBONATE (RED) MATTE
BUTTON
30% GLASS FILLED, FLAME
RETARDANT PBT (BLACK)
MATTE
LEVER/INSERT 416SST MATTE
BUSHING 303SST AS MACHINED
HARDWARE
WASHER-SPEC 304SST DULL COLD ROLLED
NUT 303SST AS MACHINED
WASHER-LOCK 410SST AS BLANKED
CIRCUIT IDENTIFICATION CHART
LEVER ON KEYWAY SIDE LEVER ON OPPOSITE SIDE
CATALOG
LISTING
CIRCUIT MADE
WITH TOGGLE LEVER IN
ELECTRICAL DATA
3.5-14.0 VDC 4.1mA RESISTIVE,
KEYWAY
SIDE
CENTER
OPPOSITE
KEYWAY
28 VDC
7 AMPS RESISTIVE
4 AMPS INDUCTIVE
2 AMPS MOTOR
4TL838-3D ON NONE ON
PART NUMBER
4TL838-3D
REVISION HISTORY
APPROVEDDATECHG'D BYDESCRIPTIONDOCUMENTREV
M. SHAKIL2013-07-23SJKINITIAL RELEASE0102624A
M. BROSE2014-01-23SJKREVISED PER ECO0107272B
M. BROSE2014-04-22SBHREVISED PER ECO0109666C
M. BROSE2014-06-09SJKUPDATED WASHER SPEC, ZONE-B50111269D
THIRD ANGLE PROJECTION
DECIMAL TOL NO PLACE --- #.040
1 PLACE --- #.030
2 PLACE --- #.010
3 PLACE --- #.005
ANGULAR TOL - #2$ CHAMFER -
2013-07-23
K. SHRIRAM
2013-07-16
K. BALAJI
2013-07-23
J. BALDAZZI
2013-07-23
M. SHAKIL
2013-07-23
APPLICABLE DOCUMENTS: ASME Y14.100-2004
ASME Y14.5-2009
COMPUTER GENERATED DRAWING: PRO/ENGINEER
SWITCH, TOGGLE
D 91929 4TL838-3D I D
1:1
10.5 OUNCE MAX
1 of 1
PERFORMANCE DETAILS
TEST STANDARD VALUE
SHORT TIME OPERATING LOW TEMPERATURE
& GROUND SURVIVAL LOW TEMPERATURE
DO160F
SECTION 4.5.1
-40°C
-55°C
LOW OPERATING TEMPERATURE
DO160F
SECTION 4.5.2
-15°C
SHORT TIME OPERATING HIGH TEMPERATURE
& GROUND SURVIVAL HIGH TEMPERATURE
DO160F
SECTION 4.5.3
+70°C
+85°C
HIGH OPERATING TEMPERATURE
DO160F
SECTION 4.5.4
+55°C
MAXIMUM OPERATING ALTITUDE
DO160F
SECTION 4.6.1
+15000 ft
DECOMPRESSION TEST ALTITUDE
DO160F
SECTION 4.6.2
+51000ft
OVERPRESSURE TEST ALTITUDE
DO160F
SECTION 4.6.3
170 kPA
TEMPERATURE VARIATION
DO160F
SECTION 5
CAT C
HUMIDITY
DO160F
SECTION 6
CAT A
OPERATIONAL & CRASH SAFETY SHOCK
DO160F
SECTION 7
CAT B
VIBRATION TEST
DO160F
SECTION 8
CAT S,
CURVE B
WATER PROOF
DO160F
SECTION 10
CAT W
FLUIDS SUSCEPTIBILITY
DO160F
SECTION 11
CAT F AND FLUIDS
AS LISTED IN
QTP 709410-103
ELECTROSTATIC DISCHARGE
DO160F
SECTION 25
CAT A
NOTES:
1 - 1X EACH FURNISHED UNASSEMBLED.
2 - LEVER LOCKED OUT OF CENTER POSITION.
3 - 28 VOLTS T-1 3/4 LED FURNISHED IN LEVER KNOB.
4 - LED TERMINALS ARE 13 (NEGATIVE) AND 14 (POSITIVE).
5 - SWITCHES ARE CAPABLE OF WITHSTANDING A TEMPERATURE OF 131$F
CONTINUOUSLY AT FULL RATED LOAD.
6 - CATALOG LISTING, DATE CODE AND CIRCUITRY TO BE LASER MARKED ON SIDE OF SWITCH.
7 - BUSHING IS SEALED TO PREVENT ENTRY OF NON TOXIC LIQUID SPILLS.
8 - EPOXY BUILD UP ALLOWED ON WIRES ONLY.
9 - LEADWIRES: INSULATION - POLYTETRAFLUOROETHYLENE (PTFE), SILVER COATED COPPER CONDUCTOR.
LEADWIRES ARE HOT STAMPED WITH CIRCUIT IDENTIFICATION AND WIRE GAGE (1-22, 2-22, ETC)
AT 2 INCH INTERVALS AS PER MIL-W-5088
10 - COMPLETE ASSEMBLIES SHALL BE INSPECTED PER APPLICABLE HONEYWELL
INSPECTION CONTROL PLAN (ATP DOCUMENT # 709410-100).
11 - SWITCH MATERIALS EXPOSED IN FRONT OF PANEL HAVE COLOR AND FINISH AS SHOWN ON CHART.
12 - GOLD PLATED CONTACTS.
13 - QTP REF DOCUMENT # 709410-106
14 - CENTER OF GRAVITY SHOWN IN DRAWING EXCLUDES CABLES, CONSUMABLES, SHRINK SLEEVES.
15 - ELECTRICAL ENDURANCE OF THE SWITCH PERFORMED AS PER MIL-DTL-3950
16 - INDIVIDUAL SWITCHING CIRCUITS INITIALLY USED TO CARRY POWER LOADS SHALL NOT SUBSEQUENTLY
BE USED TO CARRY LOGIC LEVEL LOADS.
3 2 1
6 5 4
9 8 7
12 11 10
14 13
LED
(-)
(+)
3 2 1
6 5 4
9 8 7
12 11 10
14 13
LED
(+)
(-)
FINISH -
DULL, COLD
ROLLED
INSTALLATION DRAWING
14X 22 GAGE LEADWIRE
PER AS22759/11
3/4-20 UNEF-2A
THREAD
KEYWAY
5X SLOTS RED WHEN
LED ENERGIZED
SEE DETAIL A
HEX NUT
LOCKWASHER
FINISH -
PASSIVATE
PER
ASTM A-967,
NITRIC 1
KEYING WASHER
DETAIL A
SCALE 4:1
VIEW IN THE DIRECTION ARROW X
(ROTATED 180$ CW)
PRODUCT MARKING
APPROXIMATELY AS SHOWN
FINISH - PASSIVATE
PER ASTM A-967, NITRIC 1
AND MATTE FINISH EXTERNAL
SURFACE
11
9
14
X
9
14
8
2
1
1
1
14
6
