NCP1421
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10
reference voltage of the controller is disabled and the
controller typically consumes only 50 nA of current. If the
pin 2 voltage is raised to higher than 0.5 V (for example, by
a resistor connected to V
IN)
, the IC is enabled again, and the
internal circuit typically consumes 8.5 A of current from
the OUT pin during normal operation.
Low−Battery Detection
A comparator with 30 mV hysteresis is applied to
perform the low−battery detection function. When pin 2
(LBI/EN) is at a voltage (defined by a resistor divider from
the battery voltage) lower than the internal reference
voltage of 1.20 V, the comparator output turns on a 50
low side switch. It pulls down the voltage at pin 3 (LBO)
which has hundreds of k of pull−high resistance. If the
pin 2 voltage is higher than 1.20 V + 30 mV, the comparator
output turns off the 50 low side switch. When this occurs,
pin 3 becomes high impedance and its voltage is pulled
high again.
APPLICATIONS INFORMATION
Output Voltage Setting
A typical application circuit is shown in Figure 26. The
output voltage of the converter is determined by the
external feedback network comprised of R1 and R2. The
relationship is given by:
V
OUT
1.20 V
1
R1
R2
where R1 and R2 are the upper and lower feedback
resistors, respectively.
Low Battery Detect Level Setting
The Low Battery Detect Voltage of the converter is
determined by the external divider network that is
comprised of R3 and R4. The relationship is given by:
V
LB
1.20 V
1
R3
R4
where R3 and R4 are the upper and lower divider resistors
respectively.
Inductor Selection
The NCP1421 is tested to produce optimum performance
with a 5.6 H inductor at V
IN
= 2.5 V and V
OUT
= 3.3 V,
supplying an output current up to 600 mA. For other
input/output requirements, inductance in the range 3 H to
10H can be used according to end application
specifications. Selecting an inductor is a compromise
between output current capability, inductor saturation
limit, and tolerable output voltage ripple. Low inductance
values can supply higher output current but also increase
the ripple at output and reduce efficiency. On the other
hand, high inductance values can improve output ripple
and efficiency; however, it is also limited to the output
current capability at the same time.
Another parameter of the inductor is its DC resistance.
This resistance can introduce unwanted power loss and
reduce overall efficiency. The basic rule is to select an
inductor with the lowest DC resistance within the board
space limitation of the end application. In order to help with
the inductor selection, reference charts are shown in
Figure 27 and 28.
Capacitors Selection
In all switching mode boost converter applications, both
the input and output terminals see impulsive
voltage/current waveforms. The currents flowing into and
out of the capacitors multiply with the Equivalent Series
Resistance (ESR) of the capacitor to produce ripple voltage
at the terminals. During the Syn−Rect switch−off cycle, the
charges stored in the output capacitor are used to sustain the
output load current. Load current at this period and the ESR
combine and reflect as ripple at the output terminals. For
all cases, the lower the capacitor ESR, the lower the ripple
voltage at output. As a general guideline, low ESR
capacitors should be used. Ceramic capacitors have the
lowest ESR, but low ESR tantalum capacitors can also be
used as an alternative.
PCB Layout Recommendations
Good PCB layout plays an important role in switching
mode power conversion. Careful PCB layout can help to
minimize ground bounce, EMI noise, and unwanted
feedback that can affect the performance of the converter.
Hints suggested below can be used as a guideline in most
situations.
Grounding
A star−ground connection should be used to connect the
output power return ground, the input power return ground,
and the device power ground together at one point. All
high−current paths must be as short as possible and thick
enough to allow current to flow through and produce
insignificant voltage drop along the path. The feedback
signal path must be separated from the main current path
and sense directly at the anode of the output capacitor.
Components Placement
Power components (i.e., input capacitor, inductor and
output capacitor) must be placed as close together as
possible. All connecting traces must be short, direct, and
thick. High current flowing and switching paths must be
kept away from the feedback (FB, pin 1) terminal to avoid
unwanted injection of noise into the feedback path.
Feedback Network
Feedback of the output voltage must be a separate trace
detached from the power path. The external feedback
network must be placed very close to the feedback (FB,
pin 1) pin and sense the output voltage directly at the anode
of the output capacitor.
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TYPICAL APPLICATION CIRCUIT
LBI/EN
FB
LBO
REF BAT
GND
LX
OUT
1
2
3
4
8
7
6
5
NCP1421
R4
330 k
R2 200 k
Shutdown
Open Drain
Input
Low Battery
Open Drain
Output
C3
200 nF
R1
350 k
C2
22 F
+
V
OUT
=3.3 V
500 mA
C1
22 F
V
IN
L
6.5 H
Figure 26. Typical Application Schematic for 2 Alkaline Cells Supply
R3
220 k
C4
10 p*
*Optional
GENERAL DESIGN PROCEDURES
Switching mode converter design is considered a
complicated process. Selecting the right inductor and
capacitor values can allow the converter to provide
optimum performance. The following is a simple method
based on the basic first−order equations to estimate the
inductor and capacitor values for NCP1421 to operate in
Continuous Conduction Mode (CCM). The set component
values can be used as a starting point to fine tune the
application circuit performance. Detailed bench testing is
still necessary to get the best performance out of the circuit.
Design Parameters:
V
IN
= 1.8 V to 3.0 V, Typical 2.4 V
V
OUT
= 3.3 V
I
OUT
= 500 mA (600 mA max)
V
LB
= 2.0 V
V
OUT−RIPPLE
= 45 mV
p−p
at I
OUT
= 500 mA
Calculate the feedback network:
Select R2 = 200 k
R1 R2
V
OUT
V
REF
1
R1 200 k
3.3 V
1.20 V
1
350 k
Calculate the Low Battery Detect divider:
V
LB
= 2.0 V
Select R4 = 330 k
R3 R4
V
LB
V
REF
1
R3 300 k
2.0 V
1.20 V
1
220 k
Determine the Steady State Duty Ratio, D, for typical
V
IN
. The operation is optimized around this point:
V
OUT
V
IN
1
1 D
D 1
V
IN
V
OUT
1
2.4 V
3.3 V
0.273
Determine the average inductor current, I
LAVG,
at
maximum I
OUT
:
I
LAVG
I
OUT
1 D
500 mA
1 0.273
688 mA
Determine the peak inductor ripple current, I
RIPPLE−P,
and calculate the inductor value:
Assume I
RIPPLE−P
is 20% of I
LAVG
. The inductance of the
power inductor can be calculated as follows:
L
V
IN
t
ON
2I
RIPPLEP
2.4 V 0.75 S
2 (137.6 mA)
6.5 H
A standard value of 6.5 H is selected for initial trial.
Determine the output voltage ripple, V
OUT−RIPPLE,
and
calculate the output capacitor value:
V
OUT−RIPPLE
= 40 mV
P−P
at I
OUT
= 500 mA
C
OUT
I
OUT
t
ON
V
OUTRIPPLE
I
OUT
ESR
COUT
where t
ON
= 0.75 uS and ESR
COUT
= 0.05 ,
C
OUT
500 mA 0.75 S
45 mV 500 mA 0.05
18.75 F
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From the previous calculations, you need at least 18.75
F in order to achieve the specified ripple level at the
conditions stated. Practically, a capacitor that is one level
larger is used to accommodate factors not taken into
account in the calculations. Therefore, a capacitor value of
22 F is selected. The NCP1421 is internally compensated
for most applications, but in case additional compensation
is required, the capacitor C4 can be used as external
compensation adjustment to improve system dynamics.
In order to provide an easy way for customers to select
external parts for NCP1421 in different input voltage and
output current conditions, values of inductance and
capacitance are suggested in Figure 27, 28 and 29.
0
2
4
6
8
10
12
14
16
1.4
1.8 2.0 2.2
2.4
2.6 2.8 3.0
Figure 27. Suggested Inductance of V
OUT
= 3.3 V Figure 28. Suggested Inductance of V
OUT
= 5.0 V
Figure 29. Suggested Capacitance for Output Capacitor
1.6
INPUT VOLTAGE (V)
INDUCTOR VALUE (H)
I
OUT
= 500 mA
0
3
6
9
12
15
18
21
1.6
2.2 2.5 2.8 3.1 3.4 3.7 4.0
1.9
INPUT VOLTAGE (V)
INDUCTOR VALUE (H)
I
OUT
= 500 mA
OUTPUT CURRENT (mA)
CAPACITOR VALUE (F)
CAPACITOR ESR (m)
V
OUT−RIPPLE
= 45 mV
V
OUT−RIPPLE
= 50 mV
V
OUT−RIPPLE
= 40 mV
25
33
50
100
40
35
30
25
20
15
10
5
0
200 250 300 350 400 450 500 550 600
Table 1. Suggestions for Passive Components
Output Current Inductors Capacitors
500 mA Sumida CR43, CR54,CDRH6D28 series Panasonic ECJ series
Kemet TL494 series
250 mA Sumida CR32 series Panasonic ECJ series
Kemet TL494 series

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