69653 Datasheet 69653 | P4-P6

408-1602

Rev C

4 of 11

4.2. Using Single-Crimp Die Assembly

1. Center the terminal or splice in the stationary die as shown in Figure 4.

Figure 4

2. Activate the power unit so the moving die advances and holds the terminal or splice in place; but

without deforming the wire barrel.

3. Insert the stripped wire until it bottoms in the terminal or splice.

NOTE

The end of the wire must be visible thru the sight hole.

a. For parallel splices, make sure the ends of the wires are at least flush with, or extend slightly

beyond the end of the wire barrel.

b. For butt splices, make sure the wire stop faces either die.

4. Activate power unit to complete crimp.

5. To crimp the other half of a butt splice, remove and position the un-crimped half in the stationary die.

Insert wire until it bottoms against wire stop and crimp the splice.

6. Remove the terminal or splice from the dies and inspect the crimp in accordance with Section 5;

CRIMP INSPECTION.

408-1602

Rev C

5 of 11

4.3. Using Dual-Crimp Die Assembly

Terminal and Parallel Splice

1. Place the terminal or splice in the stationary die as shown in Figure 5.

NOTE

Verify the crimp area of the dies is centered between the crimp marks of the terminal or splice.

Terminal Splice Parallel Splice

Figure 5

2. Activate the power unit so the moving die advances and holds the terminal or splice in place without

deforming the wire barrel.

3. Insert the stripped wire until it bottoms in the terminal and is visible through the sight hole.

For parallel splices, make sure the ends of the wires are at least flush with, or extend slightly beyond

the end of the wire barrel.

4. Activate power unit to complete the first crimp.

5. Remove the terminal or splice from the dies.

6. Before making the 2

crimp, it will be necessary to turn either the terminal (or splice), the crimping

head, or the dies around. Then, position the terminal or splice in the dies as shown in Figure 5 and

repeat Steps 2 and 3.

7. Activate the power unit to complete the 2

crimp.

8. Remove the terminal or splice from the dies and inspect the crimp in accordance with Section 5;

CRIMP INSPECTION.

408-1602

Rev C

6 of 11

Butt Splice

1. Position the butt splice so the crimp area of the die is centered within the crimp marks of the splice.

NOTE

The offset cavity of the die must always face the center of the splice, and the wire stops on the splice must always face either

die (see Figure 6).

2. Activate the power unit so the moving die advances and holds the splice in place without deforming

the wire barrel.

3. Insert the first wire until it bottoms in the splice. The ends of the wires must be visible through the

sight hole.

4. Activate power unit to complete the first crimp.

5. Reposition the splice as shown in Figure 6 and perform the 2

crimp.

Figure 6

6. Before making the 3

and 4

crimps, it will be necessary to turn either the splice, the crimping head,

or the dies, around. Then, position the splice in the stationary die as shown in Figure 6 and repeat

Steps 2 and 3.

7. Activate the power unit and complete the 3

crimp.

8. Reposition the splice as shown in Figure 6 and complete the 4

crimp.

NOTE

If the splice sticks in the die after crimping, apply a rocking action to break it free.

9. Remove the butt splice from the dies and inspect the crimp in accordance with Section 5; CRIMP

INSPECTION.

P1-P3 P4-P6 P7-P9 P10-P11

69653

Mfr. #:

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Manufacturer:

TE Connectivity

Description:

DIE AMPOWER 69082 350MCM - Bulk (Alt: 69653)

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New from this manufacturer.

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