LT1512
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1512fc
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operaTion
The LT1512 is a current mode switcher. This means that
switch duty cycle is directly controlled by switch current
rather than by output voltage or current. Referring to the
Block Diagram, the switch is turned “on” at the start of
each oscillator cycle. It is turned “off” when switch current
reaches a predetermined level. Control of output voltage and
current is obtained by using the output of a dual feedback
voltage sensing error amplifier to set switch current trip
level. This technique has the advantage of simplified loop
frequency compensation. A low dropout internal regula
-
tor provides a 2.3V supply for all internal circuitry on the
LT1512. This low dropout design allows input voltage to
var
y from 2.7V to 25V. A 500kHz oscillator is the basic
clock for all internal timing. It turns “on” the output switch
via the logic and driver circuitry. Special adaptive antisat
circuitry detects onset of saturation in the power switch
and adjusts driver current instantaneously to limit switch
saturation. This minimizes driver dissipation and provides
very rapid turn-off of the switch.
A unique error amplifier design has two inverting inputs
which allow for sensing both output voltage and current.
A 1.245V bandgap reference biases the noninverting input.
The first inverting input of the error amplifier is brought out
for positive output voltage sensing. The second inverting
input is driven by a “current” amplifier which is sensing
output current via an external current sense resistor. The
current amplifier is set to a fixed gain of –12.5 which
provides a –100mV current limit sense voltage.
The error signal developed at the amplifier output is brought
out externally and is used for frequency compensation.
During normal regulator operation this pin sits at a voltage
between 1V (low output current) and 1.9V (high output
current). Switch duty cycle goes to zero if the V
C
pin is
pulled below the V
C
pin threshold, placing the LT1512 in
an idle mode.
The LT1512 is an IC battery charger chip specifically op-
timized to use the SEPIC converter topology. The SEPIC
topology has unique advantages for batter
y charging. It
will operate with input voltages above, equal to or below
the batter
y voltage, has no path for battery discharge when
turned off and eliminates the snubber losses of flyback
designs. It also has a current sense point that is ground
referred and need not be connected directly to the battery.
The two inductors shown are actually just two identical
windings on one inductor core, although two separate
inductors can be used.
A current sense voltage is generated with respect to ground
across R3 in Figure 1. The average current through R3 is
always identical to the current delivered to the battery. The
LT1512 current limit loop will servo the voltage across R3
to –100mV when the battery voltage is below the voltage
limit set by the output divider R1/R2. Constant current
charging is therefore set at 100mV/R3. R4 and C4 filter
the current signal to deliver a smooth feedback voltage to
the I
FB
pin. R1 and R2 form a divider for battery voltage
sensing and set the battery float voltage. The suggested
value for R2 is 12.4k. R1 is calculated from:
applicaTions inForMaTion
R
RV
A
BAT
1
21
245
1 245 203
=
+
(–
.)
.(.)
V
BAT
= battery float voltage
0.3µA = typical FB pin bias current
A value of 12.4k for R2 sets divider current at 100µA.
This is a constant drain on the battery when power to the
charger is off. If this drain is too high, R2 can be increased
to 41.2k, reducing divider current to 30µA. This introduces
an additional uncorrectable error to the constant voltage
float mode of about ±0.5% as calculated by:
VError=
0.15 A(R1)(R2)
1.245(R1+R2)
BAT
± µ
±0.15µA = expected variation in FB bias current around
the nominal 0.3µA typical value.
With R2 = 41.2k and R1 = 228k, (V
BAT
= 8.2V), the error
due to variations in bias current would be ±0.42%.
A second option is to disconnect the voltage divider with
a small NMOS transistor as shown in Figure 3. To ensure
LT1512
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1512fc
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adequate drive to the transistor (even when the V
IN
voltage
is at its lowest operating point of 2.4V), the FET gate is
driven wth a peak detected voltage via D2. Note that there
are two connections for D2. The L1 A connection must be
used if the voltage divider is set for less than 3.5V (fully
charged battery). Gate drive is equal to battery voltage
plus input voltage. The disadvantage of this connection is
that Q1 will still be “on” if the V
IN
voltage is active and the
charger is shut down via the S/S pin. The L1 B connection
allows Q1 to turn off when V
IN
is off or when shutdown is
initiated, but the reduced gate drive (= V
BAT
) is not adequate
to ensure a Q1 on-state for fully charged battery voltages
less than 3.5V. Do not substitute for Q1 unless the new
device has adequate V
GS
maximum rating, especially if
D2 is connected to L1A. C6 filters the gate drive and R5
pulls the gate low when switching stops.
Disconnecting the divider leaves only D1 diode leakage
as a battery drain. See Diode Selection for a discussion
of diode leakage.
Maximum Input Voltage
Maximum input voltage for the circuit in Figure 1 is partly
determined by battery voltage. A SEPIC converter has a
maximum switch voltage equal to input voltage plus out
-
put voltage. The LT1512 has a maximum input voltage of
30V and a maximum switch voltage of 40V, so this limits
maximum input voltage to 30V
, or 40V – V
BAT
, whichever
is less. Maximum V
BAT
= 40V – V
IN
.
Shutdown and Synchronization
The dual function S/S pin provides easy shutdown and
synchronization. It is logic level compatible and can be
pulled high or left floating for normal operation. A logic
low on the S/S pin activates shutdown, reducing input
supply current to 12µA. To synchronize switching, drive
the S/S pin between 600kHz and 800kHz.
Inductor Selection
L1A and L1B are normally just two identical windings on
one core, although two separate inductors can be used.
A typical value is 33µH, which gives about 0.25A peak-to-
peak inductor current. Lower values will give higher ripple
current, which reduces maximum charging current. 15µH
can be used if charging currents are at least 20% lower than
the values shown in the maximum charging current graph.
Higher inductance values give slightly higher maximum
charging current, but are larger and more expensive. A
low loss toroid core such as KoolMµ, Molypermalloy or
Metglas is recommended. Series resistance should be
less than 0.1 for each winding. “Open core” inductors,
such as rods or barrels are not recommended because
they generate large magnetic fields which may interfere
with other electronics close to the charger.
Input Capacitor
The SEPIC topology has relatively low input ripple current
compared to other topologies and higher harmonics are
applicaTions inForMaTion
Figure 3. Eliminating Divider Current
LT1512
V
IN
L1 A
L1 B
GND
FB
1512 F03
V
SW
SHUTDOWN
D2
1N4148
CONNECT D2 ANODE HERE IF FULLY CHARGED
BATTERY VOLTAGE IS GREATER THAN 3.5V AND
Q1 MUST BE TURNED OFF IN SHUTDOWN WITH
V
IN
STILL ACTIVE
CONNECT D2 ANODE HERE FOR FULLY
CHARGED BATTERY VOLTAGE LESS
THAN 3.5V. Q1 WILL NOT BE TURNED OFF
IN SHUTDOWN IF V
IN
IS PRESENT
S/S
C2
C6
470pF
R1
R5
470k
R2
R3
Q1
2N7002
+
D1
LT1512
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1512fc
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applicaTions inForMaTion
especially low. RMS ripple current in the input capacitor is
less than 0.1A with L = 33µH and less than 0.2A with L =
15µH. A low ESR 22µF, 25V solid tantalum capacitor (AVX
type TPS or Sprague type 593D) is adequate for most appli
-
cations with the following caveat. Solid tantalum capacitors
can be destroyed with a very high turn-on surge current
such as would be generated if a low impedance input source
were “hot switched” to the charger input. If this condition
can occur, the input capacitor should have the highest pos
-
sible voltage rating, at least twice the surge input voltage if
possible. Consult with the capacitor manufacturer before
a
final choice is made. A 2.2µF ceramic capacitor such as
the one used for the coupling capacitor can also be used.
These capacitors do not have a turn-on surge limitation.
The input capacitor must be connected directly to the V
IN
pin and the ground plane close to the LT1512.
Output Capacitor
It is assumed as a worst case that all the switching out
-
put ripple current from the battery charger could flow in
the output capacitor. This is a desirable situation if it is
necessar
y to have very low switching ripple current in
the battery itself. Ferrite beads or line chokes are often
inserted in series with the battery leads to eliminate high
frequency currents that could create EMI problems. This
forces all the ripple current into the output capacitor. Total
RMS current into the capacitor has a maximum value of
about 0.5A, and this is handled with a 22µF, 25V capacitor
shown in Figure 1. This is an AVX type TPS or Sprague
type 593D surface mount solid tantalum unit intended
for switching applications. Do not substitute other types
without ensuring that they have adequate ripple current
ratings. See Input Capacitor section for details of surge
limitation on solid tantalum capacitors if the battery may
be “hot switched” to the output of the charger.
Coupling Capacitor
C2 in Figure 1 is the coupling capacitor that allows a SEPIC
converter topology to work with input voltages either
higher or lower than the battery voltage. DC bias on the
capacitor is equal to input voltage. RMS ripple current
in the coupling capacitor has a maximum value of about
0.5A at full charging current. A conservative formula to
calculate this is:
I
IVV
V
COUP RMS
CHRG IN BAT
IN
()
()
(.)
()
=
+ 11
2
(1.1 is a fudge factor to account for inductor ripple current
and other losses)
2 WINDING
INDUCTOR
L1A
1512 F04a
L1B
R4
R1
1 4
32
C4 R2
D1
V
IN
GND
GND
V
BATT
R3
C2AC2B
C3
C5
C1
U1
R5
S/S
1
2
3
4
V
C
FB
I
FB
S/S
V
SW
GND
GND S
V
IN
R5
C4
R3 R4
S/S
1512 F04b
C5
R2
C1
D1
C2
C3
R1
V
BATT
+ +
+V
IN
GND
L1B
L1A
R4
a. Double-Sided (Vias Connect to the Backside of Ground Plane. Dash
Lines Indicate Interconnects on Backside. Demo Board Uses This
Layout, Except that R5 Has Been Added to Increase Phase Margin)
b. Single-Sided Alternative Layout
Figure 4. LT1512 Suggested Layouts for Critical Thermal and Electrical Paths

LT1512IS8#TRPBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Battery Management SEPIC Const.Cur/Const.Volt Bat.Charger
Lifecycle:
New from this manufacturer.
Delivery:
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