1
Catalog EV200--R-TBD Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 8-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
© 2004 & 2007 by Tyco Electronics Corporation. All Rights Reserved.
KILOVAC, CZONKA, TE mark and TYCO ELECTRONICS are trademarks.
Other products and company names mentioned herein may be trademarks of their
respective owners.
EV200 Series Contactor
(CZONKA
®
Relay, Type III)
Product Facts
Designed to be the smallest,
lightest weight, lowest cost sealed
contactor in the industry with its
current rating (500+A carry, 2000A
interrupt at 320VDC).
Built-in coil economizer – only
1.7W hold power @ 12VDC and it
limits back EMF to 0V. Models
requiring extenal economizer also
available.
Optional auxiliary contact for easy
monitoring of power contact
position.
Hermetically sealed – intrinsically
safe, operates in explosive/harsh
environments with no oxidation or
contamination of coils or contacts,
including long periods of non-
operation.
Versatile coil/power connections.
CE marked for EC applications.
AIAG QS9000 designed, built and
approved
Performance Data
Parameter Units Value for EV200 Series
Contact Arrangement, power contacts 1 Form X (SPST-NO-DM)
Rated Operating Voltage VDC 12 - 900
Continuous (Carry) Current, Typical A 500 @ 85°C, 400 mcm conductors
Consult Factory for required conductors for higher (500+ A) currents
Make/Break Current at Various Voltages
1
/
A See next page
Break Current at 320VDC
1
/
A 2,000, 1 cycle
3
/
Contact Resistance, Typ. (@200A) mohms 0.2
Load Life Cycles See next page
Mechanical Life Cycles 1 million
Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO)
Aux. Contact Current, Max. A 2A @ 30VDC / 3A @ 125VAC
Aux. Contact Current, Min. mA 100mA @ 8V
Aux. Contact Resistance, Max. ohms 0.417 @ 30VDC / .150 @ 125VAC
Operate Time @ 25°C
Close (includes bounce), Typ. ms 15
Bounce (after close only), Max. ms 7
Release (includes arcing), Max @ 2000A ms 12
Dielectric Withstanding Voltage Vrms 2,200 @ sea level (leakage <1mA)
Insulation Resistance @ 500VDC megohms 100
2
/
Shock, 11ms 1/2 sine, peak, operating G 20
Vibration, sine, 80-2000Hz., peak G 20
Operating Ambient Temperature °C -40 to +85
Weight, Nominal lb.(kg) .95 (.43)
1/
Main power contacts
2/
50 at end of life
3/
Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts
Part Numbering System
Typical Part Number EV200 A A A N A
Series:
EV200 = 500+ Amp, 12-900VDC Contactor
Contact Form:
A = Normally Open H = Normally Open with Aux. Contacts
Coil Voltage:
A = 9-36VDC (1 = requires external coil economizer)
D = 32-95VDC (2 = requires external coil economizer)
J = 48-95VDC (3 = requires external coil economizer)
R = 28VDC with Mechanical Economizer
Coil Wire Length:
A = 15.3 in (390 mm) B = 6.0 in (152 mm)
Coil Terminal Connector:
N = None
B = Yazaki 7282-5558-10 male, 7114-4102-02, 7158-3030-50
+red is pin 2 (B length only)
C = Molex Mini-fit Jr, 2 Ckt, Female 18-24, P/N 39-01-2020 &
39-00-0060 +red is pin 1 (A length only)
Mounting & Power Terminals:
A = Bottom Mount & Male 10mm x M8 Terminals
Coil Operating Voltage (valid over temperature range)
Voltage (will operate) 9-36VDC 32-95VDC 48-95VDC
Voltage (Max.) 36VDC 95VDC 95VDC
Pickup (close) Voltage Max. 9VDC 32VDC 48VDC
Hold Voltage (Min.) 7.5VDC 22VDC 34VDC
Dropout (open) Voltage (Min.) 6VDC 18VDC 27VDC
Inrush Current (Max.) 3.8A 1.3A 0.7A
Holding Current (Avg.) 0.13A@12V, 0.07A@24V 0.03A@48V 0.02A@72V
Inrush Time (Max.) 130ms 130ms 130ms
For factory-direct application assistance, dial
800-253-4560, ext. 2055, or 805-220-2055.
File E208033
Typical EV200 applications include battery
switching and back-up, DC voltage power
control, circuit protection and safety.
KILOVAC EV200 Series Contactor With 1 Form X
Contacts Rated 500+ Amps, 12-900VDC
