MAX1679EUA+T

MAX1679
Single-Cell Li+ Battery Charger
for Current-Limited Supply
_______________________________________________________________________________________ 7
SHUTDOWN
LED: OFF
PMOS FET: OFF
TEMPERATURE OK
TEMPERATURE OK
FAST-CHARGE
TIMEOUT
PREQUALIFICATION
LED: 50% DUTY CYCLE, 2Hz
PMOS FET: OFF
5mA PRECHARGE: ON
FAST-CHARGE QUALIFICATION
LED: ON
PMOS FET: OFF
TOP-OFF QUALIFICATION
LED: ON
PMOS FET: OFF
DONE
LED: 12% DUTY CYCLE, 0.25Hz
PMOS FET: OFF
5mA CANCELLATION CURRENT ENABLED
CELL NOT INSTALLED
(FROM ANY STATE)
CELL VOLTAGE REACHES
BATT REGULATION VALUE (e.g., 4.2V)
CHARGING POWER REMOVED
(FROM ANY STATE)
CHARGER POWER
APPLIED
EVERY 7sec
TEMPERATURE OK
EVERY 7sec
CELL REMOVAL OR
PULL THERM HIGH
FET ON TIME
1%
FET OFF TIME
TEMPERATURE NOT OK
TEMPERATURE NOT OK
OR V
BATT
< 2.5V
TEMPERATURE NOT OK
V
BATT
<3.89VOR
PULL THERM HIGH
TOP OFF
LED: ON
PMOS FET: PULSED TOP-OFF
FAST-CHARGE
LED: ON
PMOS FET: ON
FAULT
LED: 50% DUTY CYCLE, 2Hz
PMOS FET: OFF
AND V
BATT
>
2.5V
Figure 2. State Machine Diagram
MAX1679
Detailed Description
Initiating a Charge Cycle
The MAX1679 attempts to initiate fast-charge upon
insertion of the battery or application of an external
power source (current-limited wall cube). After charge
completion, charging restarts when the cell voltage
drops below 3.89V or when THERM is pulled above 1.4V.
Before a charge cycle can begin, the cell conditions
are verified to be within safe limits. The cell voltage
must be greater than 2.5V but less than the regulation
voltage (default value 4.2V). In addition, the thermistor
must indicate an acceptable cell temperature (the
default range is +2.5°C to +47.5°C). See the
Appli-
cations Information
section.
Li+ cells can be damaged when fast-charged from a
completely dead state. Moreover, a fully discharged
cell may indicate a dangerously abnormal cell condi-
tion. As a built-in safety feature, the MAX1679
precharges the Li+ cell with 5mA at the start of a
charge cycle when the cell voltage is below 2.5V.
Typically, 5mA is sufficient to bring a fully discharged
1000mAh Li+ cell up to 2.5V in less than 5 minutes. As
soon as the cell’s voltage reaches 2.5V and all the
other prerequisites are met (see the
Fast-Charge
sec-
tion), the MAX1679 begins fast-charging the cell.
If the temperature is outside the programmed range,
the charger waits. Once all prequalification conditions
are met, the charging cycle and timers begin. The
MAX1679 continues to monitor these conditions
throughout the charging cycle.
Fast-Charge
Once all cell conditions are determined to be satisfac-
tory, the MAX1679 begins fast-charging the Li+ cell by
turning on the external PMOS FET. The cell charging
current is set by the current limit of the external
power supply; it is
not
regulated by the MAX1679. The
PMOS FET is used as a simple switch, not as a linear
regulator. Therefore, the circuit’s power dissipation is
minimized, permitting rapid charge cycles with minimal
heat generation. The external power supply should
have a specified current limit that matches the desired
fast-charge current for the Li+ cell.
Fast-charge continues until one of the following condi-
tions is reached: 1) cell voltage climbs to the battery
regulation voltage (4.2V or as set by ADJ); 2) the fast-
charging timer expires (fault condition); or 3) cell tem-
perature rises above +47.5°C or falls below +2.5°C. If
the cell temperature moves outside the specified limits,
charging is suspended but not terminated. All timers are
paused and charging resumes when the temperature
returns to the normal range.
Pulsed Top-Off Charge
In the most common case, where fast-charge is termi-
nated because the battery regulation voltage has been
reached (that is, the cell is nearly fully charged), the
MAX1679 will top off the cell. The MAX1679 uses a hys-
teretic algorithm with minimum on-times and minimum
off-times (Table 3). The cell voltage is sampled every
2ms. If the cell voltage (at BATT) is less than the battery
regulation voltage, the external PMOS FET turns on or
remains on. If the cell voltage is greater than, or equal
to, the battery regulation voltage, the FET turns off or
remains off until the next sample. By also measuring
the cell voltage when the PMOS FET is off, the
MAX1679 eliminates voltage errors caused by charging
current flowing through the series resistance of protection
switches or fuse links that may be in the charging path.
At the beginning of this top-off state, the current stays
on for many consecutive cycles between single off peri-
ods. As the cell continues to charge, the percentage of
time spent in the “current-on” mode decreases. Toward
the end of top off, the current stays off for many cycles
between single “on” pulses. During these final pulses,
the instantaneous cell voltage may exceed the battery
regulation voltage by several hundred millivolts, but the
duration of these pulses is several orders of magnitude
shorter than the intrinsic chemical time constant of Li+
cells. This does not harm the cell. Cell top off is com-
pleted either when the duty ratio of “on” cycles to “off”
cycles falls below 1/64 to 1/256 as set by TSEL (see
Table 3), or when the charging timer expires.
Switched 5mA Cancellation Current
When the charge cycle is complete, the MAX1679
replaces current drawn by the BATT pin (to sense bat-
tery removal) with a 5mA (nominal) switched current.
This current is turned on and off by an on-chip com-
parator as needed to maintain the battery regulation
voltage. The cell is maintained in this manner as long
as the battery is inserted and power is connected. This
cancellation current is turned off when the MAX1679 is
shut down. Note that BATT draws less than 1µA from
the battery when power is removed.
Charge Status with CHG
CHG indicates the cell’s charging status. An LED can
be connected directly from IN to CHG for a visible indi-
cator. Alternatively, a pull-up resistor (typically 100k)
from a logic supply to CHG provides a logic-level output.
Table 2 relates the status of the CHG to the condition of
the charger.
Single-Cell Li+ Battery Charger
for Current-Limited Supply
8 _______________________________________________________________________________________
Applications Information
The MAX1679 was designed to offer the maximum inte-
gration and functionality in the smallest, most basic
application circuit possible. The only necessary exter-
nal components are a current-limited wall cube, a
PMOS FET, two small capacitors, and a 10k thermis-
tor/resistor. This simple application circuit appears in
Figure 3. Optionally (as shown in Figure 4), an LED can
be added as a charge-state indicator, a resistor (R
ADJ
)
can be used to trim down the maximum charge voltage
from 4.2V, and/or a reverse-current-protection diode
can be added in line at the source.
If the input is shorted, the MAX1679 will not allow current
to flow from BATT back through IN to the source.
However, the body diode inherent in the enhancement-
mode FET would still allow the cell to discharge rapidly.
To prevent this, add a power Schottky diode between
the source and IN as in Figure 4.
Adjusting the Battery Regulation Voltage
A typical Li+ cell should be charged at a constant cur-
rent until it reaches a voltage of about 4.2V, then
charged at this voltage until the current decays below a
predetermined level. The MAX1679 provides a simple
way to reduce this maximum target voltage with a sin-
gle resistor between ADJ and GND. Internally, ADJ
connects to a precision 1.4V reference through a 10k
resistor. Leave ADJ open for a battery regulation volt-
age (V
BR
) of 4.2V; connect a 1% resistor from ADJ to
GND to form a voltage divider for lower battery regula-
tion voltage (V
BR¢
)
.
Select the external value using:
A 1% tolerance resistor at ADJ degrades system accu-
racy by only a fraction of a percent. For example, an
R
ADJ
of 410k ±1% reduces the battery regulation volt-
age by 2.4% (V
BR
¢
= 4.1V from equation above, and
(V
BR
¢
- V
BR
) / V
BR
= (4.1 - 4.2) / 4.2 = -2.4%). Therefore,
the additional system error is simply the R
ADJ
tolerance
multiplied by the percent change in the battery regula-
tion voltage, or (1%)(2.4%) = 0.024%.
R
10k
V
V'
1
ADJ
BR
BR
=
¢
MAX1679
Single-Cell Li+ Battery Charger
for Current-Limited Supply
_______________________________________________________________________________________ 9
CHG
High impedance
No battery or no charger, or
cell voltage < 2.2V
CONDITION
Low (LED on)
Fast-charge or pulsed top-
off charge in progress
LED blinking 0.5sec on (low),
3.5sec off (high impedance)
Charge cycle complete
2Hz, 50% duty factor (LED
flashing)
Fast-charge timer expiration
or initial prequalification state
(V
BATT
< 2.5V or initial tem-
perature fault)
Table 2. CHG Output States
THERM
ADJ
0.001µF
IN
CHG
GATE
PMOS FET
FAIRCHILD FDC638P
-4.5A, -20V
0.07 AT V
GS
= -2.5V
CURRENT-LIMITED
WALL CUBE
(800mA, 6V max)
BATT
TSEL*
10k
SINGLE
Li+
CELL
2.2µF
*SEE TABLE 3 FOR TSEL POSITION AND ASSOCIATED TIMER SETTINGS.
MAX1679
NTC THERMISTOR
FENWAL
140-103LAG-RBI
(10k AT 25°C)
THERM
IN
CHG
GATE
PMOSFET
FAIRCHILD FDC638P
-4.5A, -20V
0.07 AT V
GS
= -2.5V
SCHOTTKY DIODE
30V, 1A
ZETEX ZHCS1000
CURRENT LIMITED
WALL CUBE
(800mA, 6V max)
BATT
TSEL*
R
ADJ
410k
1%**
SINGLE
Li+
CELL
2.2µF
0.001µF
5mA
LED
*SEE TABLE 3 FOR TSEL POSITION AND ASSOCIATED TIMER SETTINGS.
** R
ADJ
SETS BATTERY REGULATION VOLTAGE TO 4.10V; LEAVE OPEN
FOR 4.2V.
MAX1679
ADJ
Figure 3. Simple Application Circuit
Figure 4. Application Circuit Including LED, Thermistor, and
Reverse-Current Protection Diode

MAX1679EUA+T

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Battery Management Battery Charger Current-Limited Sply
Lifecycle:
New from this manufacturer.
Delivery:
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