LTC3107
16
3107f
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applicaTions inForMaTion
Also note that most Peltier cells are limited to a maximum
absolute temperature of around 125°C. For applications
with a heat source above this temperature, a thermopile
generator should be considered, as they are designed for
much higher operating temperatures.
TEG Load Matching
The LTC3107 was designed to present a minimum input
resistance (load) in the range ofto 10Ω, depending
primarily on input voltage and transformer turns ratio (as
shown in the Typical Performance Curves). For a given
turns ratio, as the input voltage drops, the input resistance
increases. This feature allows the LTC3107 to optimize
power transfer from sources with a few Ohms of source
resistance, such as a typical TEG. Note that a lower source
resistance will always provide more output current capa
-
bility (all other things being equal) by providing a higher
input voltage under load to the converter.
DELTA T (°C)
ACROSS TEG
0
TEG OPEN CKT VOLTAGE (V)
MAX P
OUT
(mW)
0.3
0.1
0.2
0
10
0.1
1
0.01
2010 155
3107 F03
25
MAX P
OUT
VOC
TEG
ACR = 2Ω
Figure 3. Typical Performance of a Peltier
Module Acting as a Power Generator
Table 1. Peltier Module Manufacturers
MANUFACTURER Web Address
Marlow Industries www.marlow.com
Nextreme www.nextreme.com
Tellurex www.tellurex.com
Ferro Tec www.ferrotec.com
Z-Max www.z-max.jp/peltier_en/peltier
CUI www.cui.com
Laird Technologies www.lairdtech.com
Table 2. Peltier Module Distributors
MANUFACTURER Web Address
Digi-Key www.digikey.com
Newark www.newark.com
Farnell www.farnell.com
uk.farnell.com
de.farnell.com
Peltier Module Suppliers
Peltier modules are available in a wide range of sizes and
power capabilities, from less than 10mm square to over
50mm square. They are typically 2mm to 5mm thick. A list
of manufacturers that make Peltier modules appropriate
for use with the LTC3107 is given in Table 1. Distributors
that sell Peltier modules are shown in Table 2.
Thermopile Generator
Thermopile generators (also called powerpile generators) are
made up of a number of series connected thermocouples,
enclosed in a metal tube. They are commonly used in gas
burner applications to generate a DC output of hundreds
of millivolts when exposed to the high temperature of a
flame. Typical examples are the Honeywell CQ200 and
Q313. These devices have an internal series resistance of
less than 3Ω, and can generate as much as 750mV open
circuit at their highest rated temperature. For applications
where the temperature rise is too high for a traditional Peltier
thermoelectric device, a thermopile can be used as an energy
source to power the LTC3107. Because of the higher output
voltages possible with a thermopile generator, a much lower
transformer
turns ratio is recommended
(typically 1:10 or
1:20, depending on the application).
COMPONENT SELECTION
Step-Up Transformer
The step-up transformer turns ratio will determine how
low the input voltage can be for the converter to start.
Using a 1:100 ratio can yield start-up voltages as low as
20mV. Other factors that affect performance are the DC
resistance of the transformer windings and the inductance
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of the windings. Higher DC resistance will result in lower
efficiency. The secondary winding inductance will deter-
mine the
resonant frequency of the oscillator, according
to the formula:
FREQ =
1
2 π LC
Hz
Where L is the inductance of the transformer secondary
winding and C is the load capacitance on the secondary
winding. This is comprised of the input capacitance at pin
C2, typically 30pF, in parallel with the transformer sec
-
ondary winding’s shunt capacitance.
The recommended
resonant frequency is in the range of 10kHz to 100kHz.
Note that the loading also plays a role in the effective load
capacitance, and will therefore have an effect on the fre
-
quency. See Tab
le 3 for some recommended transformers.
Squegging
Certain types of oscillators, including transformer coupled
oscillators such as the resonant oscillator of the LTC3107,
can exhibit a phenomenon called squegging. This term
refers to a condition that can occur which blocks or stops
the oscillation for a period of time much longer than the
period of oscillation, resulting in bursts of oscillation. An
example of this is the Blocking Oscillator, which is designed
to squegg to produce bursts of oscillation. Squegging is also
encountered in RF oscillators and regenerative receivers.
In the case of the LTC3107, squegging can occur when a
charge builds up on the C2 gate coupling capacitor, such
that the DC bias point shifts and oscillation is extinguished
for a
certain period of time,
until the charge on the capacitor
bleeds off, allowing oscillation to resume. It is difficult to
predict when and if squegging will occur in a given ap
-
plication. While squegging is not harmful, it reduces the
average output current capability of the LTC3107.
Squegging can easily be avoided by the addition of a
bleeder resistor in parallel with the coupling capacitor on
the C2 pin. Resistor values in the range of 100k to 1
are sufficient to eliminate squegging without having any
negative impact on performance. For the 330pF capacitor
used for C2 in most applications, a 499k bleeder resistor
is recommended. See the Typical Applications schematics
for an example.
Using External Charge Pump Rectifiers
The synchronous charge pump rectifiers in the LTC3107
(connected to the C1 pin) are low current and optimized
for operation from very low input voltage sources, using
typical transformer step-up ratios between 1:100 and
1:50, and typical C1 charge pump capacitor values less
than 10nF.
Operation from higher input voltage sources (typically
250mV or greater, under load), allows the use of lower
transformer step-up ratios (such as 1:20 and 1:10) and
larger C1 capacitor values to provide higher output current
capability
from the LTC3107. However, due to the result-
ing increase in rectifier currents and resonant oscillator
frequency in these
applications, the use of external charge
pump rectifiers is recommended for optimal performance
in these applications.
Table 3. Recommended Transformers
VENDOR PART NUMBER
Coilcraft
www.coilcraft.com
LPR6235-752SML (1:100 Ratio)
LPR6235-123QML (1:50 Ratio)
LPR6235-253PML (1:20 Ratio)
Würth
www.we-online
74488540070 (1:100 Ratio)
74488540120 (1:50 Ratio)
74488540250 (1:20 Ratio)
C1 Capacitor
The charge pump capacitor that is connected from the
transformer’s secondary winding to the C1 pin has an
effect on converter input resistance and maximum output
current capability. Generally a minimum value of 1nF is
recommended when operating from very low input volt
-
ages using a transformer with a ratio of 1:100. Too large
a capacitor value can compromise performance when
operating at low input voltage or with high resistance
sources. For higher input voltages and lower turns ratios,
the value of the C1 capacitor can be increased for higher
output current capability. Refer to the Typical Application
schematic examples for the recommended value for a
given turns ratio.
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3107f
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In applications where the step-up ratio is 1:20 or less, and
the C1 capacitor is 10nF or greater, the C1 pin should be
grounded and two external rectifiers (such as 1N4148 or
1N914 diodes) should be used. These are available as dual
diodes in a single package, such as the BAS31. (Avoid the
use of Schottky rectifiers, as their lower forward voltage
drop increases the minimum start-up voltage.) See the
Typical Applications schematics for an example.
V
OUT
Capacitor
For pulsed load applications where there is no energy
available from the VSTORE capacitor, the V
OUT
capacitor
should be sized to provide the necessary current when
the load is pulsed on. The capacitor value required will
be dictated by the combined load current on V
OUT
and
VLDO (I
LOAD
), the duration of the load pulse (t), and the
amount of voltage droop on the capacitorV
VOUT
). With
the goal being to extend battery life as much as possible,
the maximum capacitor droop should be less than the
amount required to trip the BAT_OFF comparator (which
will connect the battery to maintain V
OUT
). Therefore, the
minimum recommended V
OUT
capacitor value in pulsed
load applications is:
C
OUT
(µF)=
I
LOAD
(mA) t(ms)
ΔV
VOUT
(V)
Where ΔV
VOUT
is typically 200mV. Note that even with
a properly sized output capacitor, there must be more
average harvested power available than the average load
power requirement on V
OUT
to prevent using the battery.
A minimum C
OUT
capacitor value of 47µF is recommended
for all applications, even if there is no pulsed load.
VSTORE Capacitor
The V
STORE
capacitor, C
STORE
, may be of very large value
(thousands of microfarads or even Farads), to provide
energy storage for times when the harvested input power
may be lost or the load requirement is higher. Note that this
capacitor can charge up to 4.48V max, so be sure that the
holdup capacitor has a working voltage rating of at least
4.5V at the temperature that it will be used. The LTC3107
is designed to use energy from the V
STORE
capacitor to
maintain V
OUT
before using the battery.
applicaTions inForMaTion
Table 4. Recommended Storage Capacitors
MANUFACTURER SERIES
AVX BestCap Series
TAJ, TPS Series Tantalum
Cap-xx G Series (Dual Cell)
H Series (Dual Cell)
Cooper Bussmann KR Series
KW Series
PA, PB, PM, PH Series
Illinois Capacitor DCN Series
Vishay 293D Series (Tantalum)
595D Series (T
antalum)
153 CRV (Aluminum, Low Leakage)
150 CRZ (Aluminum, Low Leakage)
196 DLC (Double Layer Aluminum)
C
STORE
can be sized using the following equation (assum-
ing no harvested energy or battery usage):
C
STORE
(mF)=
I
LOAD
(mA) t(s)
(4.3 V
BAT
0.2)(V)
Where I
LOAD
is the average load on V
OUT
and VLDO
combined. This assumes that the storage cap has had a
chance to charge up to its typical clamp voltage of 4.3V.
To minimize losses and capacitor charge time, all capacitors
used for V
OUT
and V
STORE
should be chosen for low leakage,
relative to the average load current in the application. See
Table 4 for recommended storage capacitors. Note that
leakage is generally worse at higher temperatures, so be
sure to take into account the actual operating temperature
the capacitor will see in the application.
PCB Layout Guidelines
Due to the rather low switching frequency of the resonant
converter and the low power levels involved, PCB layout
is not as critical as with many other DC/DC converters.
There are however, a number of things to consider.

LTC3107EDD#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators Ultra-Low Voltage Energy Harvester and Primary Battery Life Extender
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New from this manufacturer.
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