AJ7 (J7) Switches
–7–
AECTB3E 201701-T
CAUTIONS FOR USE
REFERENCE
INTRODUCTION TO 4P CONNECTORS FOR THE AJ7 (J7) SWITCH
(produced by Nippon Tanshi Co., Ltd)
Switch mounting
Mount the switch with the hole cutting
dimensions shown in the dimensions.
Please contact us if you are considering
using a panel of other than the
recommended size and shape.
Regarding fastening lead wires to
terminals
1) When connecting the tab terminals,
use a .187 Quick-connect and insert the
terminals straight in. If they are skewed,
the terminals will require excessive
insertion force.
In addition, there is some variation in the
insertion force required for different
receptacles from different manufacturers,
so confirm how much force is needed
under actual conditions.
Do not solder wires onto tab terminals.
2) With manual soldering: Complete the
soldering connection work within 3
seconds with the tip of the soldering iron
at a temperature of 420°C or lower, and
take care not to apply any force to the
terminal area.
Avoid touching the switch with soldering
iron.
Refer to the diagram above, “soldering
position, for details on the position where
a wire should be soldered to a terminal.
When soldering PC board terminals,
keep soldering time to within 5 seconds
at 270°C soldering bath or within 3
seconds at 350°C soldering bath.
3) The terminals should be connected in
such a way that they are not under
constant stress from the connecting
wires.
4) Terminal material is copper alloy which
may discolor due to finger’s oil or after a
long time. But that discoloration does not
effect actual performance.
Resistance to chemicals
To clean the switch unit, use a neutral
detergent diluted with water.
Do not use acidic or alkaline solvents as
they may damage the switch.
Furthermore, be careful not to get any of
the detergent solution inside of the switch
while cleaning it.
Environment
Avoid using and storing these switches in
a location where they will be exposed to
corrosive gases, silicon, or high dust
levels, all of which can have an adverse
effect on the contacts.
Take care not to drop the product as
it may impair perfomance.
Contact terminal and common terminal
Soldering position
When wrapping or soldering a wire
around a terminal, do so in the shaded
area indicated in the diagram at left.
Outline of UL1054 test
Overload test AJ7 (J7): 15A 277V AC
(Power factor 0.75 to 0.8)
50 operation
Endurance test AJ7 (J7): 10A 277V AC
(Power factor 0.75 to 0.8)
6×10
3
operation
After testing, temperature rise of
terminals should be less than 30°C and
no abnormality should be observed in
characteristics.
Outline of EN61058-1 test
After switching 5 × 10
3
times on the below
load condition at both 85 °C and
25±10°C, temperature rise of terminals
should be less than 55°C and no
abnormality should be observed in
characteristics.
+5
0
24A
50 to 100ms
J7: 10A
AC: 277V
(Power factor: 0.6)
1 sec.
3 sec.
Note: This AJ7 switch connector is not available from
Panasonic.
Suitable switches: AJ7 (J7) switch, .187 Quick-connect terminal
(Note: Terminal guard long type switches are not suitable for this connector.)
• Housing
Product number: 4120-4204
• Receptacle
Product number: 171901-M2
• If you have any questions, please directly contact:
Nippon Tanshi Co., Ltd.
–1–
AECTB38E 201701-T
(Operation Switches)
TECHNICAL TERMINOLOGY
Technical Terminology & Cautions for Use
Rated values
Values indicating the characteristics and performance guarantee
standards of the switches. The rated current and rated voltage,
for instance, assume specific conditions.
Electrical life
The service life when the rated load is connected to the contact
and switching operations are performed.
Mechanical life
The service life when operated at a preset operating frequency
without passing electricity through the contacts.
Dielectric strength
Threshold limit value that a high voltage can be applied to a
predetermined measuring location for one minute without
causing damage to the insulation.
Insulation resistance
This is the resistance value at the same place the dielectric
strength is measured.
Contact resistance
This indicates the electrical resistance at the contact part.
Generally, this resistance includes the conductor resistance of
the spring and terminal portions.
Vibration resistance
Vibration range where a closed contact does not open for longer
than a specified time due to vibrations during use of the snap-
action switches.
Shock resistance
Max. shock value where a closed contact does not open for
longer than a specified time due to shocks during use of the
switches.
Allowable switching frequency
This is the maximum switching frequency required to reach the
end of mechanical life (or electrical life).
Temperature rise value
This is the maximum temperature rise value that heats the
terminal portion when the rated current is flowing through the
contacts.
Actuator strength
When applying a static load for a certain period on the actuator
in the operation direction, this is the maximum load it can
withstand before the switch loses functionality.
Terminal strength
When applying a static load for a certain period (in all directions
if not stipulated) on a terminal, this is the maximum load it can
withstand before the terminal loses functionality (except when
the terminal is deformed).
Technical Terminology & Cautions for Use
–2–
AECTB38E 201701-T
TYPES OF LOAD
Resistance load
Resistance load is a power factor of 1 (cos
φ
= 1) where the load
is only for the resistance portion. The displayed switch rating
indicates the current capacity when using AC current.
DC load
Differing from AC, since the direction of current is fixed for DC,
the continuous arc time lengthens when the same voltage is
applied.
Incandescent lamp load
Since an inrush current of 10 to 15 times the rated current flows
for an instant when the switch is turned on for the lamp,
adhesion of the contacts may occur. Therefore, please take into
consideration this transient current when selecting a switch.
Induction load
Since arc generation due to reverse voltage can cause contact
failure to occur when there is an induction load (in relays,
solenoids and buzzers, etc.), we recommend you insert a
suitable spark quenching circuit (see figure below).
Motor load
Contacts may adhere due to the starting current at the start of
motor operation which is three to eight times the steady-state
current. Although it differs depending on the motor, since a
current flows that is several times that of the nominal current,
please select a switch taking into consideration the values in the
table below. To make the motor rotate in reverse, use an ON-
OFF-ON switch and take measures to prevent a multiplier
current (starting current + reverse current) from flowing.
A current that is approximately two times that of the starting
current will flow when reverse rotation is caused during
operation. Also, when using for a load that will cause transient
phenomena such as when operating the motor in reverse
rotation or switching the poles, an arc short (circuit short) may
occur due to the time lag between poles when switching. Please
be careful.
Capacitor load
In the case of mercury lamps, florescent lamps and the
capacitor loads of capacitor circuits, since an extremely large
inrush current flows when the switch is turned on, please
measure that transient value with the actual load and then either
use the product keeping within the range of the rated current or
after verifying the actual load.
Circuit example Notes
Switch contact
(1) r = more than 10 Ω
(2) In an AC circuit,
impedance of R is to be slightly smaller
than impedance of r and c.
Switch contact
Can be used for both AC and DC circuits.
r = R
C: 0.1 μF
Switch contact
For DC circuits only.
Switch contact
Can be used for both AC and DC circuits.
rc
R
r
c
R
R
diode
ZNR
Varistor
Induction load
Motor type Type Starting current
Three-phase
induction motor
Squirrel-cage
Approx. 5 to 8 times current listed on
nameplate
Single-phase
induction motor
Split-phase-start
Approx. 6 times current listed on
nameplate
Capacitor-start
Approx. 4 to 5 times current listed on
nameplate
Repulsion-start
Approx. 3 times current listed on
nameplate
Example of 1-pole motor reverse rotation circuit
Good wiring Bad wiring
Example of single-phase induction motor
(capacitor) strong-weak switching circuit
Good wiring Bad wiring
Example of three-phase motor
reverse rotation circuit
Good wiring Bad wiring
MM
Power
supply
Power
supply
M
M
Power
supply
Weak
Strong
Strong
Strong
Strong
Weak
Weak
Power supply
Weak
M
M
Power
supply
Power
supply

AJ7241BF

Mfr. #:
Manufacturer:
Panasonic Industrial Devices
Description:
Rocker Switches
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

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