MAX8543/MAX8544
Step-Down Controllers with Prebias Startup,
Lossless Sensing, Synchronization, and OVP
22 ______________________________________________________________________________________
MOSFET Snubber Circuit
Fast switching transitions cause ringing because of res-
onating circuit parasitic inductance and capacitance at
the switching nodes. This high-frequency ringing
occurs at LX’s rising and falling transitions and can
interfere with circuit performance and generate EMI. To
dampen this ringing, a series RC snubber circuit is
added across each switch. Below is the procedure for
selecting the value of the series RC circuit.
Connect a scope probe to measure V
LX
to GND and
observe the ringing frequency, f
R
.
Find the capacitor value (connected from LX to GND)
that reduces the ringing frequency by half.
The circuit parasitic capacitance (C
PAR
) at LX is then
equal to 1/3rd the value of the added capacitance above.
The circuit parasitic inductance (L
PAR
) is calculated by:
The resistor for critical dampening (R
SNUB
) is equal to
2π x f
R
x L
PAR
. Adjust the resistor value up or down
to tailor the desired damping and the peak voltage
excursion.
The capacitor (C
SNUB
) should be at least 2 to 4 times the
value of the C
PAR
to be effective. The power loss of the
snubber circuit (P
RSNUB
) is dissipated in the resistor and
can be calculated as:
where V
IN
is the input voltage and f
SW
is the switching
frequency. Choose an R
SNUB
power rating that meets
the specific application’s derating rule for the power
dissipation calculated.
Input Capacitor
The input filter capacitor reduces peak currents drawn
from the power source and reduces noise and voltage
ripple on the input caused by the circuit’s switching.
The input capacitor must meet the ripple-current
requirement (I
RMS
) imposed by the switching currents
defined by the following equation:
I
RMS
has a maximum value when the input voltage equals
twice the output voltage (V
IN
= 2 x V
OUT
), so I
RMS(MAX)
=
I
LOAD
/ 2. Ceramic capacitors are recommended due to
their low ESR and ESL at high frequency with relatively
low cost. Choose a capacitor that exhibits less than 10°C
temperature rise at the maximum operating RMS current
for optimum long-term reliability. Ceramic capacitors with
an X5R or better temperature characteristic are recom-
mended. When operating from a soft input source, an
additional input capacitor (bulk bypass capacitor) may
be required to prevent input from sagging.
Output Capacitor
The key selection parameters for the output capacitor
are the actual capacitance value, the equivalent series
resistance (ESR), the equivalent series inductance
(ESL), and the voltage-rating requirements. These
parameters affect the overall stability, output voltage
ripple, and transient response. The output ripple has
three components: variations in the charge stored in
the output capacitor, the voltage drop across the
capacitor’s ESR, and ESL caused by the current into
and out of the capacitor. The maximum output voltage
ripple is estimated as follows:
V
RIPPLE
= V
RIPPLE(ESR)
+ V
RIPPLE(C)
+ V
RIPPLE(ESL)
The output voltage ripple as a consequence of the
ESR, ESL, and output capacitance is:
where I
P-P
is the peak-to-peak inductor current:
These equations are suitable for initial capacitor selec-
tion, but final values should be chosen based on a proto-
type or evaluation circuit. As a general rule, a smaller
current ripple results in less output voltage ripple. Since
the inductor ripple current is a factor of the inductor value
and input voltage, the output voltage ripple decreases
with larger inductance, and increases with higher input
voltages. Polymer, tantalum, or aluminum electrolytic
capacitors are recommended.
I
VV
fL
V
V
PP
IN OUT
S
OUT
IN
=
×
×
V
I
Cf
RIPPLE C
PP
OUT S
()
=
××
8
V
V
L
ESL
RIPPLE ESL
IN
()
V I ESR
RIPPLE ESR P P()
I
IVVV
V
RMS
LOAD OUT IN OUT
IN
=
×−
()
PCVf
RSNUB SNUB IN SW
()
×
2
L
fC
PAR
R PAR
=
()
×
1
2
2
π
MAX8543/MAX8544
Step-Down Controllers with Prebias Startup,
Lossless Sensing, Synchronization, and OVP
______________________________________________________________________________________ 23
The aluminum electrolytic capacitor is the least expen-
sive; however, it has higher ESR. To compensate for this,
use a ceramic capacitor in parallel to reduce the switch-
ing ripple and noise. For reliable and safe operation,
ensure that the capacitor’s voltage and ripple-current rat-
ings exceed the calculated values.
The response to a load transient depends on the
selected output capacitors. After a load transient, the
output voltage instantly changes by ESR x ΔI
LOAD
.
Before the controller can respond, the output voltage
deviates further depending on the inductor and output
capacitor values. After a short period of time (see the
Typical Operating Characteristics), the controller
responds by regulating the output voltage back to its
nominal state. The controller response time depends on
its closed-loop bandwidth. With a higher bandwidth,
the response time is faster, thus preventing the output
voltage from further deviation from its regulation value.
Compensation Design
The MAX8543/MAX8544 use an internal transconduc-
tance error amplifier whose output compensates the
control loop. The external inductor, output capacitor,
compensation resistor, and compensation capacitors
determine the loop stability. The inductor and output
capacitor are chosen based on performance, size, and
cost. Additionally, the compensation resistor and capaci-
tors are selected to optimize control-loop stability. The
component values, shown in the Typical Application
Circuits (Figures 1 and 2), yield stable operation over the
given range of input-to-output voltages.
The controller uses a current-mode control scheme that
regulates the output voltage by forcing the required cur-
rent through the external inductor, so the MAX8543/
MAX8544 use the voltage drop across the DC resistance
of the inductor or the alternate series current-sense resis-
tor to measure the inductor current. Current-mode control
eliminates the double pole in the feedback loop caused
by the inductor and output capacitor resulting in a smaller
phase shift and requiring a less elaborate error-amplifier
compensation than voltage-mode control. A simple single
series R
C
and C
C
is all that is needed to have a stable,
high-bandwidth loop in applications where ceramic
capacitors are used for output filtering. For other types of
capacitors, due to the higher capacitance and ESR, the
frequency of the zero created by the capacitance and
ESR is lower than the desired closed-loop crossover fre-
quency. To stabilize a nonceramic output-capacitor loop,
add another compensation capacitor (C
F
) from COMP to
GND to cancel this ESR zero.
The basic regulator loop is modeled as a power modu-
lator, output feedback divider, and an error amplifier.
The power modulator has DC gain set by g
mc
x R
LOAD
,
with a pole and zero pair set by R
LOAD
, the output
capacitor (C
OUT
), and its ESR. Below are equations
that define the power modulator:
where R
LOAD
= V
OUT
/ I
OUT(MAX)
, f
S
is the switching
frequency, L is the output inductance, and g
mc
=
1 / (A
VCS
× R
DC
), where A
VCS
is the gain of the cur-
rent-sense amplifier and R
DC
is the DC resistance of
the inductor (or current-sense resistor). A
VCS
is
dependent on the current-limit selection at ILIM, and
ranges from 3 to 11 (see Current-Sense Amplifier
Voltage Gain in the Electrical Characteristics table).
The frequencies at which the pole and zero created by
the power modulator are determined as follows:
When C
OUT
is composed of “n” identical capacitors in
parallel, the resulting C
OUT
= n x C
OUT(EACH)
, and ESR
= ESR
(EACH)
/ n. Note that the capacitor zero for a par-
allel combination of like capacitors is the same as for an
individual capacitor.
The feedback voltage-divider has a gain of G
FB
= V
FB
/
V
OUT
, where V
FB
is equal to 0.8V.
The transconductance error amplifier has a DC gain,
G
EA(DC)
= g
mEA
x R
O
, where g
mEA
is the error-amplifier
transconductance, which is equal to 110µS, R
O
is the
output resistance of the error amplifier, which is 10MΩ.
A dominant pole is set by the compensation capacitor
(C
C
), the amplifier output resistance (R
O
), and a zero is
set by the compensation resistor (R
C
) and the compen-
sation capacitor (C
C
). There is an optional pole set by
C
F
and R
C
to cancel the output-capacitor ESR zero if it
occurs near the crossover frequency (f
C
). Thus:
f
CRR
pdEA
COC
=
×× +
1
2π ()
f
C ESR
zMOD
OUT
=
××
1
2π
f
C
RfL
RfL
ESR
pMOD
OUT
LOAD S
LOAD S
=
××
××
+
1
2π
()
Gg
RfL
RfL
MOD dc mc
LOAD S
LOAD S
()
()
××
MAX8543/MAX8544
Step-Down Controllers with Prebias Startup,
Lossless Sensing, Synchronization, and OVP
24 ______________________________________________________________________________________
The crossover frequency, f
C
, should be much higher
than the power-modulator pole f
PMOD
. Also, f
C
should
be less than or equal to 1/5th the switching frequency.
Select a value for f
C
in the range:
At the crossover frequency, the total loop gain must
equal 1, and is expressed as:
For the case where f
zMOD
is greater than f
C
:
then R
C
can be calculated as:
where g
mEA
= 110µS.
The error-amplifier compensation zero formed by R
C
and C
C
should be set at the modulator pole f
PMOD
. C
C
is calculated by:
If f
zMOD
is less than 5 x f
C
, add a second capacitor C
F
from COMP to GND. The value of C
F
is calculated as
follows:
As the load current decreases, the modulator pole also
decreases; however, the modulator gain increases
accordingly and the crossover frequency remains
the same.
For the case where f
zMOD
is less than f
C
:
The power-modulator gain at f
C
is:
The error-amplifier gain at f
C
is:
R
C
is calculated as:
where g
mEA
= 110µS.
C
C
is calculated from:
C
F
is calculated from:
Below is a numerical example to calculate R
C
and C
C
values of the typical operating circuit of Figure 1
(MAX8544):
A
VCS
= 11 (for ILIM1 = GND)
R
DC
= 2.5mΩ
g
mc
= 1 / (A
VCS
x R
DC
) = 1 / (11 x 0.0025) = 36.7S
V
OUT
= 2.5V
I
OUT(MAX)
= 15A
R
LOAD
= V
OUT
/ I
OUT(MAX)
= 2.5 / 15 = 0.167Ω
C
OUT
= 360µF
ESR = 5mΩ
Gg
RfL
RfL
MOD dc mc
LOAD S
LOAD S
()
()
.
.( ).
.( ).
.
××
=
××××
()
××
()
=
36 36
0 167 600 10 0 8 10
0 167 600 10 0 8 10
450
36
36
C
Rf
F
C zMOD
=
××
1
2π
C
RfLC
RfLR
C
LOAD S OUT
LOAD S C
=
×××
()
×()
R
V
V
f
gG f
C
OUT
FB
C
mEA MOD fc zMOD
××
()
GgR
f
f
EA fc mEA C
zMOD
C
()
×
GG
f
f
MOD fc MOD dc
pMOD
zMOD
() ( )
C
Rf
F
C zMOD
=
××
1
2π
C
RfLC
RfLR
C
LOAD S OUT
LOAD S C
=
×××
()
×()
R
V
gVG
C
OUT
mEA FB MOD fc
=
××
()
GG
f
f
MOD fc MOD dc
pMOD
C
() ( )
GgR
EA fc mEA C()
GG
V
V
EA fc MOD fc
FB
OUT
() ()
××=1
ff
f
pMOD C
S
<<
5
f
CR
pEA
FC
=
××
1
2π
f
CR
zEA
CC
=
××
1
2π

MAX8543EEE+

Mfr. #:
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Maxim Integrated
Description:
Switching Controllers Step-Down Controller
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