RT-218-1/2-9-SP-CS6545

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Tyco Electronics Corporation
300 Constitutional Drive
Menlo Park, CA 94025 USA
Specification
This Issue:
Date:
Replaces:
RT-218
Issue 4
July 3, 1997
Issue 3
THERMOFIT
®
RT-218 TUBING
Modified Polyvinylidene Fluoride,
Low Outgassing, Heat-Shrinkable
1. SCOPE
This specification covers the requirements for one type of flexible electrical insulating, extruded tubing
whose diameter will reduce to a predetermined size upon the application of heat in excess of 175ºC (347ºF).
2. APPLICABLE DOCUMENTS
This specification takes precedence over documents referenced herein. Unless otherwise specified, the latest
issue of reference documents applies. The following documents form a part of this specification to the extent
specified herein.
2.1 GOVERNMENT-FURNISHED DOCUMENTS
Military
MIL-H-5606 Hydraulic Fluid, Petroleum Base, Aircraft, Missile and Ordnance
MIL-T-5624 Turbine Fuel, Aviation, Grades JP-4 and JP-5
MIL-L-7808 Lubricating Oil, Aircraft Turbine Engine, Synthetic Base
MIL-A-8243 Anti-icing and Deicing - Defrosting Fluid
2.2 OTHER PUBLICATIONS
American Society for Testing and Materials (ASTM)
D-149 Tests for Dielectric Breakdown Voltage and Dielectric Strength of Electrical Insulating
Materials at Commercial Power Frequencies
D-257 Standard Methods of Test for D-C Resistance or Conductance of Insulating Materials
D-638 Standard Method of Test for Tensile Properties of Plastics
D-792 Standard Method of Test for Specific Gravity and Density of Plastics
D-876 Testing Non-rigid Vinyl Chloride Polymer Tubing
D-2671 Standard Methods of Testing Heat Shrinkable Tubing
G 21 Standard Recommended Practice for Determining Resistance of Synthetic Polymeric
Materials to Fungi
(Copies of ASTM publications may be obtained from the American Society for Testing and Materials, 1916
Race Street, Philadelphia, Pennsylvania 19103.)
Underwriters Laboratories
UL 224 Standard for Extruded Insulating Tubing
(Copies of UL publications may be obtained from Underwriters Laboratories Inc., 1285 Walt Whitman Road,
Melville, Long Island, New York 11746.)
Page 2 SPECIFICATION RT-218 ISSUE 4
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3. REQUIREMENTS
3.1 MATERIALS
The tubing shall be fabricated from thermally stabilized, modified polyvinylidene fluoride and shall be
crosslinked by irradiation. It shall be homogeneous and essentially free from flaws, defects, pinholes,
bubbles, seams, cracks, and inclusions.
3.2 COLOR
The tubing shall be white, unless otherwise specified
3.3 PROPERTIES
The tubing shall meet the requirements of Table 3.
4. QUALITY ASSURANCE PROVISIONS
4.1 CLASSIFICATION OF TESTS
4.1.1 Qualification Tests
Qualification tests are those performed on tubing submitted for qualification as a satisfactory product and
shall consist of all tests listed in this specification.
4.1.2 Acceptance Tests
Acceptance tests are those performed on tubing submitted for acceptance under contract. Acceptance tests
shall consist of the following: dimensions, longitudinal change, tensile strength, ultimate elongation, heat
shock and flammability.
4.2 SAMPLING INSTRUCTIONS
4.2.1 Qualification Test Samples
Qualification test samples shall consist of 50 feet (15 m) of tubing. Qualification of any size within each size
range specified below shall qualify all sizes within that size range.
Range of Sizes
3/64 through 1/4
3/8 through 2
For Fungus Resistance test, any size shall qualify all sizes.
4.2.2 Acceptance Test Samples
Acceptance test samples shall consist of not less than 16 feet (5 m) of tubing selected at random from each
lot. A lot shall consist of all tubing of the same size from the same production run and offered for inspection
at the same time.
SPECIFICATION RT-218 ISSUE 4 Page 3
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4.3 TEST PROCEDURES
Unless otherwise specified, perform tests on specimens which have been fully recovered for
3 minutes in a 200 ± 5ºC (392 ± 9ºF) oven. Prior to all testing, condition the test specimens (and
measurement gauges, when applicable) for 3 hours at 23 ± 3ºC (73 ± 5ºF) and 50 ± 5 percent relative
humidity. Use mechanical convection type ovens in which air passes the specimens at a velocity of 100 to
200 feet (30 to 60 m) per minute.
4.3.1 Dimensions and Longitudinal Change
Measure three 6-inch (150-mm) specimens of tubing, as supplied, for length ± 1/32 inch (± 1 mm), and inside
diameter in accordance with ASTM D 2671. Recover and condition the specimens in accordance with
Section 4.3, measure the wall thickness and remeasure the length and inside diameter. Calculate the
longitudinal change as follows:
C =
L
1
- L
0
L
0
x 100
Where: C = Longitudinal Change [Percent]
L
0
= Length Before Recovery
L
1
= Length After Recovery
4.3.2 Tensile Strength and Ultimate Elongation
Determine the tensile strength and ultimate elongation in accordance with ASTM D 2671 using
1-inch (25-mm) bench marks and a 1-inch (25-mm) initial jaw separation. Use a rate of jaw separation of 2.0
± 0.2 inches (50 ± 5 mm) per minute.
4.3.3 Secant Modulus
The secant modulus of the tubing shall be tested in accordance with ASTM D 671 using specimens in the as-
supplied condition
4.3.4 Low Temperature Flexibility
For tubing of expanded diameter 1/4 inch (6 mm) or greater, cut three strip specimens, 1/4 inch
(6 mm) wide and 12 inches (300 mm) long, from the expanded tubing. For tubing of expanded diameter less
than 1/4 inch (6 mm), cut three tubular specimens, 12 inches (300 mm) long, from the expanded tubing.
Recover the specimens in accordance with Section 4.3 and condition with appropriate mandrels for 4 hours at
-55 ± 2ºC (-67 ± 4ºF). Use mandrels with a diameter 10 times the specimen thickness, ± 10 percent. For
tubular specimens, use the outside diameter as the specimen thickness. While at the specified temperature,
and without removing the specimens from the cold chamber, wrap the specimens 360 degrees around the
mandrel in approximately 2 seconds. Visually examine for evidence of cracking. Disregard any side
cracking caused by flattening of the specimens on the mandrel.
4.3.5 Heat Shock
Condition three 6-inch (150-mm) specimens of tubing for 4 hours in a 300 ± 5ºC (482 ± 9ºF) oven. Remove
the specimens from the oven, examine for evidence of dripping or flowing, cool to 23 ± 3ºC (73 ± 5ºF), wrap
180 degrees around a mandrel selected in accordance with Table 2, and then visually examine for evidence of
cracking. Disregard side cracking caused by flattening of the specimen on the mandrel.

RT-218-1/2-9-SP-CS6545

Mfr. #:
Manufacturer:
TE Connectivity
Description:
Heat Shrink Tubing and Sleeves RT-218-1/2-9-SP- PRICE PER FOOT
Lifecycle:
New from this manufacturer.
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