PP400T060 Datasheet PP400T060 | P1-P3

TENTATIVE

PP400T060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

POW-R-PAK

TM

400A / 600V

3 phase IGBT Assembly

PP400T060(-) - 1 -

Description:

The Powerex POW-R-PAK

TM

is a configurable IGBT

based power assembly that may be used as a

converter, chopper, half or full bridge, or three phase

inverter for motor control, power supply, UPS or other

power conversion applications.

The power assembly is mounted on a forced air-

cooled heatsink and features state-of-the-art Powerex

F-series trench gate IGBTs with low conduction and

switching losses for high efficiency operation. The

POW-R-PAK

TM

includes a low inductance laminated

bus structure, optically isolated gate drive interfaces,

isolated gate drive power supplies, and a DC-link

capacitor bank. The control board provides a

simple user interface along with built-in

protection features including overvoltage,

undervoltage lockout, overcurrent,

overtemperature, and short circuit detection.

Depending on application characteristics the

POW-R-PAK

TM

is suitable for operation with DC

bus voltages up to 400VDC and switching

frequencies above 20kHz.

Schematic

Features:

 High performance IGBT inverter bridge

 Integrated gate drive with fault monitoring

& protection

 System status / troubleshooting LEDs to

verify or monitor proper operation

 Isolated gate drive power supplies

 Low inductance laminated bus

 Output current measurement & feedback

 Superior short circuit detection & shoot

through prevention

TENTATIVE

PP400T060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

POW-R-PAK

TM

400A / 600V

3 phase IGBT Assembly

PP400T060(-) - 2 -

Absolute Maximum Ratings, T

j

= 25°C unless otherwise specified

General Symbol Units

IGBT Junction Temperature T

j

-40 to +150 °C

Storage Temperature T

stg

-40 to +125 °C

Operating Temperature T

op

-25 to +85 °C

Voltage Applied to DC terminals V

CC

400 Volts

Isolation Voltage, AC 1 minute, 60Hz sinusoidal V

iso

2500 Volts

IGBT Inverter

Collector Current (T

C

= 25°C) I

C

400 Amperes

Peak Collector Current (T

j

< 150°C) I

CM

800 Amperes

Emitter Current I

E

400 Amperes

Peak Emitter Current I

EM

800 Amperes

Maximum Collector Dissipation (T

j

< 150°C) P

c

1040 Watts

Gate Drive Board

Unregulated +24V Power Supply 30 Volts

Regulated +15V Power Supply 18 Volts

PWM Signal Input Voltage 20 Volts

Fault Output Supply Voltage 30 Volts

Fault Output Current 50 mA

IGBT Inverter Electrical Characteristics, T

j

= 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min Typ Max Units

Collector Cutoff Current I

CES

V

CE

= V

CES

, V

GE

= 0V - - 1 mA

I

C

= 400A, T

j

= 25°C - 1.6 2.2 Volts

Collector – Emitter Saturation Voltage V

CE(sat)

I

C

= 400A, T

j

= 125°C - 1.6 - Volts

Emitter – Collector Voltage V

EC

I

E

= 400A - - 2.6 Volts

t

d(on)

- - 400 ns

t

r

- - 200 ns

t

d(off)

- - 700 ns

Inductive Load Switching Times

t

f

- - 250 ns

Diode Reverse Recovery Time t

rr

- - 200 ns

Diode Reverse Recovery Charge Q

rr

V

CC

= 300V

I

C

= 400A

V

GE

= 15V

R

G

= 3.1Ω

- 7.7 - µC

DC Link Capacitance 27000 µF

TENTATIVE

PP400T060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

POW-R-PAK

TM

400A / 600V

3 phase IGBT Assembly

PP400T060(-) - 3 -

Gate Drive Board Electrical Characteristics

Characteristics Min Typ Max Units

Unregulated +24V Power Supply 20 24 30 Volts

Regulated +15V Power Supply 14.4 15 18 Volts

PWM Input On Threshold

12 15 Volts

PWM Input Off Threshold

0 2 Volts

Output Overcurrent Trip 600 Amperes

Overtemperature Trip 96 98 100 °C

Overvoltage Trip 460 Volts

DC Link Voltage Feedback See Figure Below Volts

Heatsink Temperature Feedback See Figure Below Volts

Output Current Feedback See Figure Below Volts

Thermal and Mechanical Characteristics

Characteristics Symbol Test Conditions Min Typ Max Units

IGBT Thermal Resistance, Junction to Case R

th(j-c)

Q Per IGBT ½ module - 0.06 0.13 °C/W

FWD Thermal Resistance, Junction to Case R

th(j-c)

D Per FWD ½ module 0.18 °C/W

Contact Thermal Resistance R

th(c-f)

- 0.020 - °C/W

Heatsink Thermal Resistance R

th(f-a)

1500 LFM airflow 0.040 °C/W

Mounting Torque, AC terminals 75 90 in-lb

Mounting Torque, DC terminals 130 150 in-lb

Mounting Torque, Mounting plate 130 150 in-lb

Weight 21 lb

Heatsink Temperature Feedback

0

20

40

60

80

100

120

012345678910

Feedback Voltage (Volts)

Heatsink Temperature (ºC)

DC Link Feedback

0

100

200

300

400

500

012345678910

Feedback Voltage (Volts)

DC Link Voltage (Volts

)

Output Current Feedback

0

200

400

600

800

1000

012345678910

Feedback Voltage (Volts)

Output Current (Amps)

PP400T060

PP400T060

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