CCM-PFC
ICE2PCS04/G
Functional Description
Version 2.0 7 22 March 2010
3.1 General
The ICE2PCS04/G is a 8 pin control IC for power factor
correction converters. It comes in both DIP and DSO
packages and is suitable for wide range line input
applications from 85 to 265 VAC. The IC supports
converters in boost topology and it operates in
continuous conduction mode (CCM) with average
current control.
It is a design derivative from the ICE2PCS01/G with the
differences in the supporting functions, namely the
input brown-out detection and internal fixed switching
frequency 133kHz.
The IC operates with a cascaded control; the inner
current loop and the outer voltage loop. The inner
current loop of the IC controls the sinusoidal profile for
the average input current. It uses the dependency of
the PWM duty cycle on the line input voltage to
determine the corresponding input current. This means
the average input current follows the input voltage as
long as the device operates in CCM. Under light load
condition, depending on the choke inductance, the
system may enter into discontinuous conduction mode
(DCM) resulting in a higher harmonics but still meeting
the Class D requirement of IEC 1000-3-2.
The outer voltage loop controls the output bus voltage.
Depending on the load condition, OTA1 establishes an
appropriate voltage at VCOMP pin which controls the
amplitude of the average input current.
The IC is equipped with various protection features to
ensure safe operating condition for both the system
and device.
3.2 Power Supply
An internal under voltage lockout (UVLO) block
monitors the VCC power supply. As soon as it exceeds
11.8V and both voltages at pin 6 (VSENSE) >0.6V and
pin 4 (VINS) >1.5V, the IC begins operating its gate
drive and performs its Startup as shown in Figure 3.
.
Figure 3 State of Operation respect to VCC
If VCC drops below 11V, the IC is off. The IC will then
be consuming typically 300mA, whereas consuming
10mA during normal operation.
The IC can be turned off and forced into standby mode
by pulling down the voltage at pin 6 (VSENSE) to lower
than 0.6V. In this standby mode, the current
consumption is reduced to 300mA. Other condition that
can result in the standby mode is when a Brown-out
condition occurs, ie pin 4 (VINS) <0.71V.
3.3 Start-up
Figure 4 shows the operation of voltage loop’s OTA1
during startup. The VCOMP pin is pull internally to
ground via switch S1 during UVLO and other fault
conditions (see later section on “System Protection”).
During power up when V
OUT
is less than 83% of the
rated level, OTA1 sources an output current, maximum
30mA into the compensation network at pin 5 (VCOMP)
causing the voltage at this pin to rise linearly. This
results in a controlled linear increase of the input
current from 0A thus reducing the stress on the
external component.
Figure 4 Startup Circuit
As V
OUT
has not reached within 5% from the rated
value, VCOMP voltage is level-shifted by the window
detect block as shown in Figure 5, to ensure there is
fast boost up output voltage.
When V
OUT
approaches its rated value, OTA1’s
sourcing current drops and so does the level shift of the
window detect block is removed. The normal voltage
loop then takes control.
V
CC
(V
VSENSE
> 0.6 V)
AND (V
VINS
> 1.5 V)
11.8 V
11.0 V
t
OFF
Start
Up
Open loop/
Standby
Normal
Operation
IC's
State
OFF
Normal
Operation
(V
VSENSE
< 0.6 V)
OR (V
VINS
< 0.8 V)
(V
VSENSE
> 0.6 V)
AND (V
VINS
> 1.5 V)
VCOMP
C5
C4
VSENSE
OTA1
3V
ICE2PCS04/G
protect
R3 + R4
R4
x V
OUT
)
(
R6
S1
3 Functional Description
CCM-PFC
ICE2PCS04/G
Functional Description
Version 2.0 8 22 March 2010
.
Figure 5 Startup with controlled maximum current
3.4 System Protection
The IC provides several protection features in order to
ensure the PFC system in safe operating range:
VCC Undervoltage Lockout (UVLO)
Input Brown-out Detection (IBOP)
Soft Over Current Control (SOC)
Peak Current Limit (PCL)
Open-Loop Detection (OLP)
Output Over-Voltage Protection (OVP)
After the system is supplied with the correct level of
VCC and V
IN
, the system will enter into its normal mode
of operation. Figure 6 shows situation when these
protections features are active, as a function of the
output voltage V
OUT
.
An activation of the UVLO, IBOP and OLP results in the
internal fault signal going high and brings the IC into the
standby mode.
As the function of UVLO has already described in the
earlier “Power Supply” section, the following sections
continue to describe the functionality of these
protection features.
Figure 6 Protection Features
3.4.1 Input Brown-Out Protection (IBOP)
Brown-out occurs when the input voltage V
IN
falls below
the minimum input voltage of the design (i.e. 85V for
universal input voltage range) and the VCC has not
entered into the V
CCUVLO
level yet. For a system without
IBOP, the boost converter will increasingly draw a
higher current from the mains at a given output power
which may exceed the maximum design values of the
input current.
ICE2PCS04/G provides a new IBOP feature whereby it
senses directly the input voltage for Input Brown-Out
condition via an external resistor/capacitor/diode
network as shown in Figure 7. This network provides a
filtered value of V
IN
which turns the IC on when the
voltage at pin 4 (VINS) is more than 1.5V. The IC enters
into the standby mode when VINS goes below 0.71V.
The hysteresis prevents the system to oscillate
between normal and standby mode. Note also that V
IN
needs to at least 20% of the rated V
OUT
in order to
overcome OLP and powerup the system.
Figure 7 Input Brown-Out Protection (IBOP)
av(I
IN
)
V
OUT
t
V
OUT
=rated
95%rated
Window Detect
Normal Control
t
Max Vcomp current
83%rated
VCOMP
Level-shifted VCOMP
t
V
OUT
PCL / SOC
20%
100%
OLP OLP
108%
OVP
V
OUT,Rated
UVLO / IBOP
Supply
related
Current
related
Output
related
ICE2PCS04/G
85 ... 265 VAC
Vin
C1
D2 ... D5
VINS
C4
C5R
S
1.5V
0.71V
Brown-Out Detection
R8
R9C6
D7
brown-out
80k
3.5V
CCM-PFC
ICE2PCS04/G
Functional Description
Version 2.0 9 22 March 2010
3.4.2 Soft Over Current Control (SOC)
The IC is designed not to support any output power
that corresponds to a voltage lower than -0.75V at the
ISENSE pin. A further increase in the inductor current,
which results in a lower ISENSE voltage, will activate
the Soft Over Current Control (SOC). This is a soft
control as it does not directly switch off the gate drive.
It acts on the nonlinear gain block to result in a reduced
PWM duty cycle.
Figure 8 SOC and PCL Protection as function of
V
ISENSE
The rated output power with a minimum V
IN
(V
INMIN
) is
Due to the internal parameter tolerance, the maximum
power with V
INMIN
is
3.4.3 Peak Current Limit (PCL)
The IC provides a cycle by cycle peak current limitation
(PCL). It is active when the voltage at pin 3 (ISENSE)
reaches -1.04V. This voltage is amplified by OP1 by a
factor of -1.43 and connected to comparator C2 with a
reference voltage of 1.5V as shown in Figure 9. A
deglitcher with 300ns after the comparator improves
noise immunity to the activation of this protection.
Figure 9 Peak Current Limit (PCL)
3.4.4 Open Loop Protection (OLP)
Whenever VSENSE voltage falls below 0.6V, or
equivalently V
OUT
falls below 20% of its rated value, it
indicates an open loop condition (i.e. VSENSE pin not
connected) or an insufficient input voltage V
IN
for
normal operation. In this case, most of the blocks within
the IC will be shutdown. It is implemented using
comparator C3 with a threshold of 0.6V as shown in the
IC block diagram in Figure 2.
3.4.5 Over-Voltage Protection (OVP)
Whenever V
OUT
exceeds the rated value by 5%, the
over-voltage protection OVP is active as shown in
Figure 6. This is implemented by sensing the voltage at
pin VSENSE with respect to a reference voltage of
3.15V. A VSENSE voltage higher than 3.15V will
immediately reduce the output duty cycle, bypassing
the normal voltage loop control. This results in a lower
input power to reduce the output voltage V
OUT
. A
VSENSE voltage higher than 3.25V will immediately
turn off the gate, thereby preventing damage to bus
capacitor.
3.5 Fixed Switching Frequency
ICE2PCS04/G has an internally fixed switching
frequency as opposed to the ICE2PCS01/G which can
be externally set. This frequency is trimmed to 133kHz
with an accuracy ±5% at 25
o
C.
V
ISENSE
-0.61V -0.75V -1.04V
Normal
Operation
SOC PCL
P
OUT
(rated)
IC’s
State
0
P
OUT
(max)
P
OUT
rated( ) V
INMIN
0.61
R1 2×
-------------------
´=
P
OUT
max( ) V
INMIN
0.75
R1 2×
-------------------
´=
ISENSE
ICE2PCS04/G
R1
R2
I
INDUCTOR
OP1
1.43x
Current Limit
300ns
C2
Deglitcher
Turn Off
Driver
1.5V
Full-wave
Rectifier

ICE2PCS04GXUMA1

Mfr. #:
Manufacturer:
Infineon Technologies
Description:
Power Factor Correction - PFC AC/DC STANDALONE
Lifecycle:
New from this manufacturer.
Delivery:
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