MAX1522/MAX1523/MAX1524
Simple SOT23 Boost Controllers
10 ______________________________________________________________________________________
Optional Feed-Forward
Capacitor Selection
For proper control of peak inductor current during soft-
start and for stable switching, the ripple at FB should
be greater than 25mV. Without a feed-forward capaci-
tor connected between the output and FB, the output’s
ripple must be at least 2% of V
OUT
in order to meet this
requirement. Alternatively, if a low-ESR output capacitor
is chosen to obtain small output ripple, then a feed-for-
ward capacitor should be used, and the output ripple
may be as low as 25mV. The approximate value of the
feed-forward capacitor is given by:
Do not use a feed-forward capacitor that is much larger
than this because line-transient performance will
degrade. Do not use a feed-forward capacitor at all if
the output ripple is large enough without it to provide
stable switching because load regulation will degrade.
Optional Feedback Capacitor Selection
When using a feed-forward capacitor, it is possible to
achieve too much ripple at FB. The symptoms of this
include excessive line and load regulation and possibly
high output ripple at light loads in the form of pulse
groupings or “bursts.” Fortunately, this is easy to cor-
rect by either choosing a lower-ESR output capacitor or
by adding a feedback capacitor between FB and
ground. This feedback capacitor (C
FB
), along with the
feed-forward capacitor, form an AC-coupled ripple volt-
age-divider from the output to FB:
It is relatively simple to determine a good value for C
FB
experimentally. Start with C
FB
= C
FF
to cut the FB ripple
in half; then increase or decrease C
FB
as needed. The
ideal ripple at FB is from 25mV to 40mV, which will pro-
vide stable switching, low output ripple at light and
medium loads, and reasonable line and load regula-
tion. Never use a feedback capacitor without also using
a feed-forward capacitor.
Input Capacitor Selection
The input capacitor (C
IN
) in boost designs reduces the
current peaks drawn from the input supply, increases
efficiency, and reduces noise injection. The source
impedance of the input supply largely determines the
value of C
IN
. High source impedance requires high
input capacitance, particularly as the input voltage
falls. Since step-up DC-DC converters act as “constant-
power” loads to their input supply, input current rises
as input voltage falls. Consequently, in low-input-volt-
age designs, increasing C
IN
and/or lowering its ESR
can add as many as five percentage points to conver-
sion efficiency. A good starting point is to use the same
capacitance value for C
IN
as for C
OUT
. The input
capacitor must also meet the ripple current requirement
imposed by the switching currents, which is about 30%
of I
PEAK
in CCM designs and 100% of I
PEAK
in DCM
designs.
In addition to the bulk input capacitor, a ceramic 0.1µF
bypass capacitor at V
CC
is recommended. This capaci-
tor should be located as close to V
CC
and GND as pos-
sible. In bootstrapped configuration, it is recommended
to isolate the bypass capacitor from the output capaci-
tor with a series 10 resistor between the output and
V
CC
.
Power MOSFET Selection
The MAX1522/MAX1523/MAX1524 drive a wide variety
of N-channel power MOSFETs (NFETs). Since the out-
put gate drive is limited to V
CC
, a logic-level NFET is
required. Best performance, especially when V
CC
is
less than 4.5V, is achieved with low-threshold NFETs
that specify on-resistance with a gate-source voltage
(V
GS
) of 2.7V or less. When selecting an NFET, key
parameters include:
1) Total gate charge (Qg)
2) Reverse transfer capacitance or charge (C
RSS
)
3) On-resistance (R
DS(ON)
)
4) Maximum drain-to-source voltage (V
DS(MAX)
)
5) Minimum threshold voltage (V
TH(MIN)
)
At high switching rates, dynamic characteristics (para-
meters 1 and 2 above) that predict switching losses
may have more impact on efficiency than R
DS(ON)
,
which predicts I
2
R losses. Qg includes all capacitances
associated with charging the gate. In addition, this
parameter helps predict the current needed to drive the
gate when switching at high frequency. The continuous
V
CC
current due to gate drive is:
Use the FET manufacturer’s typical value for Qg (see
manufacturer’s graph of Qg vs. Vgs) in the above
equation since a maximum value (if supplied) is usually
too conservative to be of any use in estimating I
GATE
.
IQg
GATE SWITCHING
ƒ
Ripple Ripple
C
CC
FB OUTPUT
FF
FB FF
=
+
×
C
RR
FF
≅× +
310
1
1
1
2
6
MAX1522/MAX1523/MAX1524
Simple SOT23 Boost Controllers
______________________________________________________________________________________ 11
Diode Selection
The MAX1522/MAX1523/MAX1524s’ high switching fre-
quency demands a high-speed rectifier. Schottky
diodes are recommended for most applications
because of their fast recovery time and low forward
voltage. Ensure that the diode’s current rating is ade-
quate to withstand the diode’s RMS current:
Also, the diode reverse breakdown voltage must
exceed V
OUT
. For high output voltages (50V or above),
Schottky diodes may not be practical because of this
voltage requirement. In these cases, use a high-speed
silicon rectifier with adequate reverse voltage. Another
consideration for high input voltages is reverse leakage
of the diode. This should be considered using the man-
ufacturer’s specification due to its direct influence on
system efficiency.
Layout Considerations
High switching frequencies and large peak currents
make PC board layout a very important part of design.
Good design minimizes excessive EMI on the feedback
paths and voltage gradients in the ground plane, both
of which can result in instability or regulation errors.
Connect the inductor, input filter capacitor, and output
filter capacitor as close together as possible, and keep
their traces short, direct, and wide. Connect their
ground pins at a single common node in a star-ground
configuration. The external voltage-feedback network
should be very close to the FB pin, within 0.2in (5mm).
Keep noisy traces (such as the trace from the junction
of the inductor and MOSFET) away from the voltage-
feedback network; also keep them separate, using
grounded copper. The MAX1522/MAX1523/ MAX1524
evaluation kit manual shows an example PC board lay-
out and routing scheme.
Generating Resistance
with PC Board Traces
If the output capacitor’s ESR is too low for proper regu-
lation, it can be increased artificially directly on the PC
board. For example, an additional 50m of ESR added
to the output capacitor provides best regulation. The
resistivity of a 10mil trace using 1oz copper is about
50m per inch. Therefore, a 10mil trace 1in long gener-
ates the required resistance.
III
DIODE RMS OUT PEAK()
MAX1522/MAX1523/MAX1524
Simple SOT23 Boost Controllers
12 ______________________________________________________________________________________
PARAMETER EXAMPLE 1 EXAMPLE 2 EXAMPLE 3
V
IN
3.3V ±10% 2.7V to 4.2V 1.8V to 3.0V
V
OUT
5V 12V 5V
I
OUT(MAX)
700mA 200mA 1.0A
R1, R2
274k, 90.9k 866k, 100k 274k, 90.9k
Duty Cycle (max) 45.5% 78.4% 67.3%
t
ON
0.5µs (SET = GND) 3µs (SET = V
CC
) 3µs (SET = V
CC
)
f
SWITCHING
691kHz to 909kHz
when I
OUT
> 120mA
221kHz to 261kHz
when I
OUT
> 35mA
152kHz to 224kHz
when I
OUT
> 167mA
I
PEAK
1.48A 1.06A 3.51A
L
IDEAL
3.73µH 33.8µH 6.83µH
L
ACTUAL
Sumida CR43-3R3
3.3µH, 86m, 1.44A
Sumida CDR74B-330
33µH, 180m, 0.97A
Sumida CDRH125-5R8
5.8µH, 17m, 4.4A
P
LR
29mW at I
OUT
= 350mA 22mW at I
OUT
= 100mA 22mW at I
OUT
= 500mA
C
OUT(MIN)
to C
OUT(MAX)
14µF to 448µF 10µF to 53µF 120µF to 640µF
C
OUT
33µF 33µF 150µF
ESR
COUT(MIN)
23m for stability,
51m for soft-start
74m for stability,
70m for soft-start
21m for stability,
21m for soft-start
C
OUT(ACTUAL)
Sanyo POSCAP 10TPA33M
33µF, 10V,
60m, 100m max
AVX TPSD336M020R0200
33µF, 20V,
150m, 200m max
Sanyo POSCAP 6TPB150M
150µF, 6.3V,
40m, 55m max
V
RIPPLE(ESR)
27mV
P-P
at light loads,
81mV
P-P
at full load
48mV
P-P
at light loads,
144mV
P-P
at full load
42mV
P-P
at light loads,
126mV
P-P
at full load
C
FF
100pF 100pF 100pF
C
FB
100pF 330pF 220pF
C
IN
10µF, 6.3V ceramic 10µF, 6.3V ceramic 10µF, 6.3V ceramic
MOSFET Fairchild FDC633N Fairchild FDC633N Vishay Si3446DV
Qg
8nC at Vgs = 3V
12nC at Vgs = 5V
9nC at Vgs = 3.6V 10nC at Vgs = 5V
I
GATE
7.3mA nonbootstrapped,
10.9mA bootstrapped
2.4mA nonbootstrapped 2.2mA bootstrapped
I
DIODE(RMS)
0.96A 0.49A 1.84A
Diode Nihon EP10QY03, 1A Nihon EP10QY03, 1A Nihon EC21QS03L, 2A
Table 1. Design Examples Using CCM

MAX1522EUT+T

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers Boost Controller
Lifecycle:
New from this manufacturer.
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