MAX1522/MAX1523/MAX1524
Simple SOT23 Boost Controllers
_______________________________________________________________________________________ 7
under light loads. The selection of 30% ripple current
causes this to happen at loads less than approximately
1/6th of maximum load.
There are two common reasons not to run in CCM:
1) High output voltage. In this case, the output-to-
input voltage ratio exceeds the level obtainable
by the MAX1522/MAX1523/MAX1524s’ maximum duty
factor. Calculate the application’s maximum duty cycle
using the equation in the
Calculate the Maximum Duty
Cycle
section. If this number exceeds 80%, you will
have to design for DCM.
2) Small output current. If the maximum output current
is very small, the inductor required for CCM may be
disproportionally large and expensive. Since I
2
R losses
are not a concern, it may make sense to use a smaller
inductor and run in DCM. This typically occurs when
the load current times the output-to-input voltage ratio
drops below a few hundred milliamps, although this
also depends on the external components.
Calculate the Maximum Duty Cycle
The maximum duty cycle of the application is given by:
where V
D
is the forward voltage drop of the Schottky
diode (about 0.5V).
Design Procedure for CCM
On-Time Selection
For CCM to occur, the MAX1522/MAX1523/MAX1524
must be able to exceed the application’s maximum
duty cycle. For applications up to 45% duty cycle, con-
nect SET to GND for 0.5µs on-time to get fast switching
and a smaller inductor. For applications up to 80% duty
cycle, it is necessary to connect SET to V
CC
for 3.0µs
on-time. For applications greater than 80% duty cycle,
CCM operation is not guaranteed; see the
Design
Procedure for DCM
section.
Switching Frequency
A benefit of CCM is that the switching frequency
remains high as the load is reduced, whereas in DCM
the switching frequency varies directly with load. This is
important in applications where switching noise needs
to stay above the audio band. The medium- and heavy-
load switching frequency in CCM circuits is given by:
Note that f
SWITCHING
is not a function of load and
varies primarily with input voltage. However, when the
load is reduced, a CCM circuit drops into DCM, and
the frequency becomes load dependent:
Calculate the Peak Inductor Current
For CCM, the peak inductor current is given by:
I
VV
V
I
PEAK
OUT D
IN MIN
LOAD MAX
+
×115.
()
()
ƒ≈×
+−
+
×
×
SWITCHING LIGHT LOAD
ON
OUT D IN
OUT D
LOAD
LOAD MAX
t
VVV
VV
I
I
()
()
.
1
018
ƒ=×
+−
+
SWITCHING
ON
OUT D IN
OUT D
t
VVV
VV
1
DutyCycle
VVV
VV
MAX
OUT D IN MIN
OUT D
()
=
+−
+
×
()
%100
MAX1522
MAX1523
INPUT
2.7V TO 4.2V
C3
0.1µF
OFF ON
6
3
4
5
2
1
V
CC
EXT
SET FB
SHDN GND
C1
10µF
6.3V
L1
33µH
CDR74B-330
D1
MBR0530T3
Q1
FDC633N
R1
130k
1%
OUTPUT
12V
C2
33µF
TPSD336M020R0200
C
FB
220pF
C
FF
220pF
R1
15.0k
1%
Figure 1. MAX1522/MAX1523 Standard Operating Circuit
MAX1522/MAX1523/MAX1524
Simple SOT23 Boost Controllers
8 _______________________________________________________________________________________
Inductor Selection
For CCM, the ideal inductor value is given by:
If L
IDEAL
is not a standard value, choose the next-clos-
est value, either higher or lower. Nominal values within
50% are acceptable. Values lower than ideal will have
slightly higher peak inductor current; values greater
than ideal will have slightly lower peak inductor current.
Due to the MAX1522/MAX1523/MAX1524s’ high switch-
ing frequencies, inductors with a ferrite core or equiva-
lent are recommended. Powdered iron cores are not
recommended due to their high losses at frequencies
over 50kHz.
The saturation rating of the selected inductor should
meet or exceed the calculated value for I
PEAK
,
although most coil types can be operated up to 20%
over their saturation rating without difficulty. In addition
to the saturation criteria, the inductor should have as
low a series resistance as possible. The power loss in
the inductor resistance is approximately given by:
Output Capacitor Selection
In CCM, to provide stable operation and to control out-
put sag to less than 0.5%, the output bulk capacitance
should be greater than:
To properly control peak inductor current during the
3.2ms soft-start, the output bulk capacitance should be
less than:
where t
SS
= 3.2ms.
Because the MAX1522/MAX1523/MAX1524 are volt-
age-mode devices (and therefore do not require an
expensive current-sense resistor), cycle-to-cycle stabil-
ity is obtained from the output capacitor’s equivalent
series resistance (ESR). Choose an output capacitor
with actual ESR greater than:
Additionally, to control peak inductor current during soft-
start, the output capacitor’s ESR should be greater
than:
Usually, this prevents the use of ceramic capacitors in
CCM applications. Alternatives include tantalum, elec-
trolytic, and organic types such as Sanyo’s POSCAP.
The output capacitor must also be rated to withstand
the output voltage and the output ripple current, which
is equivalent to I
PEAK
. Since output ripple in boost DC-
DC designs is dominated by capacitor ESR, a capaci-
ESR
V
I
COUT
FB
PEAK
×
60 10
3
ESR
L
C
I
V
COUT
OUT
LOAD MAX
IN MIN
()
()
C
It
V
OUT MAX
LOAD MAX SS
OUT
()
()
=
×
C
It
V
OUT MIN
LOAD MAX ON
OUT
()
()
.
=
×
×0 005
P
IVV
V
LR
LOAD OUT D
IN
R
L
×+
×
()
2
L
Vt
I
IDEAL
IN TYP ON TYP
PEAK
=
×
×
() ()
.03
MAX1524
INPUT
3.3V ±10%
C3
0.1µF
OFF ON
6
3
4
5
2
1
V
CC
EXT
SET FB
SHDN GND
C1
10µF
6.3V
L1
33µH
CR43-3R3
D1
CRS01
Q1
FDC633N
R1
100k
1%
OUTPUT
5V
C2
33µF
10TPA33M
C
FF
100pF
R2
33.2k
1%
R3
10
Figure 2. MAX1524 Standard Operating Circuit
MAX1522/MAX1523/MAX1524
Simple SOT23 Boost Controllers
_______________________________________________________________________________________ 9
tance value two or three times larger than C
OUT(MIN)
is
typically needed. Output ripple due to ESR is:
at light and medium loads, and three times as great at
peak load.
Continue the CCM design procedure by going to the
Optional Feed-Forward Capacitor Selection
section.
Design Procedure for DCM
On-Time Selection
The MAX1522/MAX1523/MAX1524 may operate in
DCM at any duty cycle as required by the application’s
input and output voltages. However, best performance
is achieved when the maximum duty cycle of the appli-
cation is similar to the MAX1522/MAX1523/MAX1524s’
maximum duty factor as set using the SET input.
Connect SET to GND for applications with maximum
duty cycles less than 67%. Connect SET to V
CC
for
applications with maximum duty cycles between 67%
and 99%.
Inductor Selection
For DCM, the ideal inductor value is given by:
If L
IDEAL
is not a standard value, choose the next lower
nominal value. The above formula already includes a
factor for ±30% inductor tolerance. Values higher than
ideal may not supply the maximum load when the input
voltage is low, while values much lower than ideal will
have poorer efficiency.
Calculate the Peak Inductor Current
For DCM, the peak inductor current is given by:
The saturation rating of the selected inductor should
meet or exceed the calculated value for I
PEAK
,
although most coil types can be operated up to 20%
over their saturation rating without difficulty. In addition
to the saturation criteria, the inductor should have as
low a series resistance as possible. The power loss in
the inductor resistance is approximately given by:
Due to the MAX1522/MAX1523/MAX1524s’ high switch-
ing frequencies, inductors with a ferrite core or equiva-
lent are recommended. Powdered iron cores are not
recommended due to their high losses at frequencies
over 50kHz.
Switching Frequency
In DCM, the switching frequency is proportional to the
load current and is approximately given by:
Note that f
SWITCHING
is a function of load and input
voltage.
Output Capacitor Selection
In DCM, the MAX1522/MAX1523/MAX1524 may use
either a ceramic output capacitor (with very low ESR) or
other capacitors, such as tantalum or organic, with
higher ESR. For less than 2% output ripple, the mini-
mum value for ceramic output capacitors should be
greater than:
To control inductor current during soft-start, the maxi-
mum value for any type of output capacitors should be
less than:
where t
SS
= 3.2ms.
The capacitor should be chosen to provide an output
ripple between 25mV minimum and 2% of V
OUT
maxi-
mum. The output ripple due to capacitance ripple and
ESR ripple can be approximated by:
For output ripple close to 2% of V
OUT
, the optional
feed-forward capacitor may not be required. For lower
output ripple, a feed-forward capacitor is necessary for
stability and to control inductor current during soft-start.
V
L
tV
VVVC
t
L
ESR
RIPPLE COUT ESR
ON IN
OUT D IN OUT
ON
COUT
()+
≅×
×
+−
()
×
×
×
1
2
1
22
+
V
IN
C
It
V
OUT MAX
LOAD MAX SS
OUT
()
()
=
×
C
L
tV
VVV V
OUT MIN
ON IN
OUT D IN OUT
()
.
×
+−
()
×
1
2
1
002
22
ƒ≈×
+−
()
×
×
SWITCHING OUT
OUT D IN
ON IN
I
VVV
tV
L07 2
22
.
PII
VV
V
LR PEAK OUT
OUT D
IN
R
L
≅××
+
2
3
I
Vt
L
PEAK
IN MAX ON MAX
=
×
() ()
L
Vt
VVI
IDEAL
IN MIN ON MIN
OUT D LOAD MAX
=
×
×+×
()
()
() ()
()
2
3
V I ESR
RIPPLE ESR PEAK COUT()
.≅× ×03

MAX1524EUT+

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Description:
IC REG CTRLR MULT TOP SOT23-6
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