STEP-DOWN, 600 kHz PWM CONTROL or PWM/PFM SWITCHABLE SWITCHING REGULATOR CONTROLLER
Rev.4.0_00
S-8540/8541 Series
Seiko Instruments Inc. 13
4. Current limit circuit
The S-8540/8541 series contains a current limit circuit.
The current limit circuit is designed to prevent thermal destruction of external transistors due to overload
or magnetic saturation of the coil.
The current limit circuit can be enabled by inserting a SENSE resistor (R
SENSE
) between the external coil
and the output pin VOUT, and connecting the node for the SENSE resistor and the coil to the SENSE
pin.
A current limit comparator in the IC is used to check whether the voltage between the SENSE pin and
VOUT pin reaches the current limit detection voltage (V
SENSE
= 125 mV (typ.) ). The current flowing
through the external transistor is limited by turning it off during the left time of the oscillation period after
detection. The transistor is turned on again at the next clock and current limit detection resumes. If
the overcurrent state still persists, the current limit circuit operates again, and the process is repeated.
If the overcurrent state is eliminated, the normal operation resumes. Slight overshoot occurs in the
output voltage when the overcurrent state is eliminated.
Current limit setting value (I
Limit
) is calculated by the following formula:
I
Limit
=
Rsense
mV) 125 ( Vsense =
If the change with time of the current flowing through the sense resistor is higher than the response
speed of the current limit comparator in the IC, the actual current limit value becomes higher than the
I
Limit
(current limit setting value) calculated by the above formula. When the voltage difference between
VIN pin and VOUT pin is large, the actual current limit value increases since the change with time of the
current flowing through the sense resistor becomes large.
4. 1 V
IN
vs. I
peak
in the overcurrent state
V
IN
vs. I
peak
0.0
0.5
1.0
1.5
2.0
2.5
3.0
2.5 4.0 5.5 7.0 8.5 10.0
V
IN
(V)
I
peak
(A)
(IC: S-8540A33FN, coil: CDRH6D28-100, R
SENSE
: 100 mΩ)
1.25 A
Figure 11 l
peak
change by input voltage
When the output voltage is approximate 1.0 V or less, the load short-circuit protection does not work,
since the current limit circuit does not operate.
When the current limit circuit is not used, remove the SENSE resistor and connect the SENSE pin to the
VSS or VOUT pin.
5. 100% duty cycle
The S-8540/8541 series operates up to the maximum duty cycle of 100%. The switching transistor is
kept on continuously to supply current to the load, when the input voltage falls below the preset output
voltage value. The output voltage in this case is equal to the subtraction of lowering causes by DC
resistance of the coil and on resistance of the switching FET from the input voltage.
Even when the duty cycle is 100%, the current limit circuit works when overcurrent flows.
STEP-DOWN, 600 kHz PWM CONTROL or PWM/PFM SWITCHABLE SWITCHING REGULATOR CONTROLLER
S-8540/8541 Series
Rev.4.0_00
14 Seiko Instruments Inc.
Selection of Series Products and Associated External Components
1. Selecting a product
The S-8540/8541 series is classified into eight types according to the way of control (PWM and
PWM/PFM switching), the oscillation frequencies, and output voltage settings (fixed and feed back).
Please select the type that suits your needs best by taking the advantage described below into account.
1. 1 Control method:
Two different control methods are available: PWM control (S-8540 series) and PWM/PFM switching
control (S-8541 series).
1. 2 Oscillation frequencies:
The oscillation frequencies are selectable in 600 kHz (A and B types) or 300 kHz (C and D types).
Because of their high oscillation frequency, the products in the A and B types allow the use of small
size inductors since the peak current decreases when the same load current flows. In addition, they
can also be used with small output capacitors. These outstanding features make the A and B types
ideal for downsized devices.
On the other hand, the C and D types, having lower oscillation frequency, are characterized by small
self-consumption current and excellent efficiency under light load.
1. 3 Output voltage setting:
Two different types are available: fixed output (A and C types) and feed back type (B and D types).
Table 8 provides a rough guide for selecting a product depending on the requirements of the
application. Choose the product that has the best score (
{).
Table 8
S-8540 S-8541
A B C D A B C D
The set output voltage is fixed (1.5 to 6.0 V)
Set an output voltage freely (1.5 to 6.0 V)
The efficiency at light load (less than 10 mA) is
important.
{ { { {
The efficiency at 100 mA or more is important. { { { {
Low-ripple voltage is important. { { { {
Use of small external parts is Important. ~ ~ ~ ~
Remark : Indispensable condition
{ : Superiority of requirement
~ : Particularly superiority of requirement
STEP-DOWN, 600 kHz PWM CONTROL or PWM/PFM SWITCHABLE SWITCHING REGULATOR CONTROLLER
Rev.4.0_00
S-8540/8541 Series
Seiko Instruments Inc. 15
2. Inductor
The inductance value (L) greatly affects the maximum output current (I
OUT
) and the efficiency (η).
The peak current (I
PK
) increases by decreasing L and the stability of the circuit improves and I
OUT
increases. If L is made even smaller, the efficiency falls causing a decline in the current drive capacity
for the switching transistor, and I
OUT
decreases.
The loss of I
PK
by the switching transistor decreases by increasing L and the efficiency becomes
maximum at a certain L value. Increasing L further decreases the efficiency due to the loss of coil DC
resistance. I
OUT
also decreases.
When the inductance is large in an S-8540/8541 series product, the output voltage may grow unstable
in some cases, depending on the conditions of the input voltage, output voltage, and the load current.
Perform sufficient evaluation under the actual condition and decide an optimum inductance.
The recommended inductances are 10
μH for A, B types and 22 μH for C, D types.
When choosing an inductor, attention to its allowable current should be paid since the current over the
allowable value will cause magnetic saturation in the inductor, leading to a marked decline in efficiency.
An inductor should therefore be selected so as not I
PK
to surpass its allowable current. The peak current
(I
PK
) is represented by the following equation in non-continuous operation mode:
INOSC
OUTINOUT
OUTPK
VLf2
)V(VV
II
×××
×
+=
Where f
OSC
is the oscillation frequency.
3. Diode
The diode to be externally coupled to the IC should be a type that meets the following conditions:
The forward voltage is low (Schottky barrier diode recommended).
The switching speed is high (50 ns max.).
The reverse direction voltage is higher than V
IN
.
The current rating is larger than I
PK
.
4. Capacitors
4. 1 Capacitors (C
IN
, C
OUT
)
The capacitor inserted in the input side (C
IN
) serves to reduce the power impedance and to average
the input current for better efficiency. The C
IN
value should be selected according to the impedance of
the power supply. It should be 47 to 100
μF, although the actual value depends on the impedance of
the power source used and load current value.
For the output side capacitor (C
OUT
), select a large capacitance with low ESR (Equivalent Series
Resistance) to smoothen the ripple voltage. When the input voltage is extremely high or the load
current is extremely large, the output voltage may become unstable. In this case the unstable area
will become narrow by selecting a large capacitance for an output side capacitor. A tantalum
electrolytic capacitor is recommended since the unstable area widens when a capacitor with a large
ESR, such as an aluminum electrolytic capacitor, or a capacitor with a small ESR, such as a ceramic
capacitor, is chosen. The range of the capacitance should generally be 47 to 100
μF.
4. 2 Internal power source stabilization capacitor (C
VL
)
The main circuits of the IC work on an internal power source connected to the CVREF pin. The C
VL
is a bypass capacitor for stabilizing the internal Power source. C
VL
should be a 1 μF ceramic
capacitor and wired in a short distance and at a low impedance.

S-8540A15FN-IAAT2G

Mfr. #:
Manufacturer:
ABLIC
Description:
Switching Controllers Step Down SWR PWM 600kHz
Lifecycle:
New from this manufacturer.
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