10
Applications Information
SC4540
General Description
The SC4540 contains an 800kHz  xed-frequency current-
mode boost converter and an independent LED current
regulator. The LED current set point is chosen using an
external resistor, while the PWM controller operates inde-
pendently to keep the current in regulation. The SC4540
receives information from the internal LED current regula-
tor and drives the output to the proper voltage with no
user intervention.
The current  owing through the LED string is indepen-
dently controlled by an internal current regulator, unlike
the ballasting resistor methodology that many LED current
regulators use. The internal current regulator can be shut
o entirely without leaking current from a charged output
capacitor or causing false-lighting with low LED count and
high V
IN
. The backlight current (I
BL
) is programmed using
an external resistor.
The path from the EN pin to the output control is a high
bandwidth control loop. This feature allows the PWM
dimming frequency to range between 100Hz and 50kHz.
In shutdown mode, leakage through the current regulator
output is less than 1A. This keeps the output capacitor
charged and ready for instant activation of the LED
string.
The 800kHz switching speed provides high output power
while allowing the use of a low pro le inductor, maximiz-
ing efficiency for space constrained and cost-sensitive
applications. The converter and output capacitor are pro-
tected from open-LED conditions by over-voltage
protection.
PWM Dimming
The enable pin can be toggled to allow PWM dimming. In
a typical application, a microcontroller sets a register or
counter that varies the pulse width on a GPIO pin. The
SC4540 provides dimming between 100Hz and 50kHz.
The SC4540 is compatible with a wide range of devices by
using dimming technology that avoids the audio band by
using high frequency PWM dimming. A wide range of
illumination can be generated while keeping the instanta-
neous LED current at its peak value for luminescent
e ciency and color purity. The SC4540 can accommodate
any PWM duty cycle between 0 and 100%. A low duty
cycle PWM signal used for a few milliseconds provides the
additional advantage of reduced in-rush at start up.
The start-up delay time between the enable signal going
high and the activation of the internal current regulator
causes nonlinearity between the I
BL
current and the duty
cycle of the PWM frequency seen by the EN pin. As the
PWM signal frequency increases, the total on time per
cycle of the PWM signal decreases. Since the start up delay
time remains constant, the e ect of the delay becomes
more noticeable, causing the average I
BL
to be less predict-
able at lower duty cycles. Recommended minimum duty
cycles are 20% for 50kHz PWM frequency, 10% for 32kHz
PWM frequency and 1% for 200Hz PWM frequency. Refer
to the Normalized I
OUT
versus Duty Cycle in the Typical
Characteristics section for PWM performance across duty
cycle for di erent PWM frequencies.
Zero Duty Cycle Mode
Zero duty cycle mode is activated when the voltage on
the BL pin exceeds 1.3V. In this mode, the COMP pin
voltage is pulled low, suspending all switching. This allows
the V
OUT
and V
BL
voltages to fall. The COMP voltage is held
low until the V
BL
falls below 1V, allowing V
COMP
to return to
its normal operating voltage and switching to resume.
Protection Features
The SC4540 provides several protection features to safe-
guard the device from catastrophic failures. These features
include:
Over-voltage Protection (OVP)
Soft-start
Thermal Shutdown
Current Limit
Over-Voltage Protection (OVP)
A built-in over-voltage protection circuit prevents damage
to the IC and output capacitor in the event of an open-
circuit condition. The output voltage of the boost
converter is detected at the OUT pin and divided inter-
nally. If the voltage at the OUT pin exceeds the OVP limit,
the boost converter is shut down and a pull down is
applied to the OUT pin to quickly discharge the output
capacitor. This additional level of protection prevents a
condition where the output capacitor and Schottky diode
11
Applications Information (continued)
SC4540
must withstand high voltage for an extended period of
time.
Soft-Start
The soft-start mode reduces in-rush current by utilizing
the external compensation network. As the error ampli er
slowly charges the COMP node voltage, the duty cycle of
the boost switch ramps from 0% to its  nal value when in
regulation. The gradual increase of the duty cycle slowly
charges the output capacitor and limits in-rush current
during start up. Soft-start is implemented only when the
power is cycled on the part.
Thermal Shutdown
A thermal shutdown mode is included for protection in
the event the junction temperature exceeds 155°C. In
thermal shutdown, the on-chip power switch is disabled.
Switching and sinking resumes when the temperature
drops by 20°C.
Current Limit
The power switch of the boost converter is protected by
an internal current limit function. The switch is opened
when the current exceeds the maximum switch current
value.
Inductor Selection
The inductor value should be within the range of 22µH to
68µH. The DCR needs to be considered when selecting
the inductor to ensure optimum e ciency. The largest
inductor package that can be accommodated in the circuit
area should be used since the DCR generally decreases
with increasing package size.
The saturation current of the inductor should be much
higher than the peak current of the internal boost switch
to ensure that the inductor never enters saturation during
normal operation of the part. The equation to calculate
the peak inductor current is:
2
ǻI
II
L
INL(Peak)
where
osc
IN
L
fL
DV
ǻI
u
u
OUT
IN
V
V
1D
IN
OUTOUT
IN
VȘ
IV
I
u
u
D is the duty cycle for continuous operation. E ciency (η)
can be approximated by using the curves provided in the
Typical Characteristics section. Table 1 lists inductors that
have been proven to work with SC4540.
Table 1 — Recommended Inductors
Part Number
Value
(μH)
DCR
(Ω)
Rated
Current (A)
Toler-
ance
Dimensions
(L x W x H)
(mm)
Coilcraft
LPS6235
56 0.28 1.1 ±20% 6.2 x 6.2 x 3.5
Coilcraft
LPS4018-223ML
22 0.360 0.70 ±20% 3.9 x 3.9 x 1.7
Capacitor Selection
The input capacitor should be at least 2.2µF. A larger
capacitor will reduce the voltage ripple on the input. The
output capacitor values can range from 0.22µF to 1µF. The
compensation capacitor value should be 47nF. Capacitors
of X5R type material or better can be used for any of the
capacitors. See Table 2 for recommended capacitors.
Table 2 — Recommended Capacitors
Part Number
Value
(μF)
Rated
Voltage (V)
Type Case Size
Input Capacitor
Murata
GRM219R61E225KA12
2.2 25 X5R 0805
Output Capacitor
Murata
GRM21BR71H105KA12L
1.0 50 X7R 0805
Compensation Capacitor
Taiyo Yuden
EMK105BJ473KV-F
0.047 16 X7R 0402
12
Applications Information (continued)
SC4540
Diode Selection
A Schottky diode with a reverse voltage of 60V and a
forward current rating of 1A should be used with this
device for optimum performance. The ST Microelectronics
STPS05602 is a recommended diode for this application.
Selection of Other Components
R
ISET
sets the maximum load current for the SC4540. Use
the following equation to select the proper value:
R
ISET
= 230×V
ISET
/I
LOAD
where
V
ISET
= 0.5V (typ).
Refer to Figure 1 for selecting values for other current set-
tings. Note that the error increases as the desired I
BL
current decreases.
1
10
100
1 10 100
R
ISET
(k
Ω
)
R
ISET
Typical
C urrent
Tolerance
I
BL
(mA )
Figure 1 – Set Resistor Value Selection Graph
PCB Layout Considerations
Poor layout can degrade the performance of the DC-DC
converter and can be a contributory factor in EMI prob-
lems, ground bounce, thermal issues, and resistive voltage
losses. Poor regulation and instability can result. A typical
layout is shown in Figure 4.
The following design rules are recommended:
Place the inductor and  lter capacitors as close
to the device as possible and use short, wide
traces between the power components.
Route the output voltage feedback path away
from the inductor and LX node to minimize
noise and magnetic interference.
Use a ground plane to further reduce noise
interference on sensitive circuit nodes.
Figure 4– Layout

SC4540ULTRT

Mfr. #:
Manufacturer:
Semtech
Description:
LED Lighting Drivers BOOST CONVERTER UP TO 10 LED&A
Lifecycle:
New from this manufacturer.
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