LT8300
16
8300f
Minimum Load Requirement
The LT8300 samples the isolated output voltage from the
primary-side flyback pulse waveform. The flyback pulse
occurs once the primary switch turns off and the secondary
winding conducts current. In order to sample the output
voltage, the LT8300 has to turn on and off at least for a
minimum amount of time and with a minimum frequency.
The LT8300 delivers a minimum amount of energy even
during light load conditions to ensure accurate output volt-
age information. The minimum energy delivery creates a
minimum load requirement, which can be approximately
estimated as:
I
LOAD(MIN)
=
L
PRI
I
SW(MIN)
2
f
MIN
2 V
OUT
L
PRI
= Transformer primary inductance
I
SW(MIN)
= Minimum switch current limit = 52mA
f
MIN
= Minimum switching frequency = 7.5kHz
The LT8300 typically needs less than 0.5% of its full output
power as minimum load. Alternatively, a Zener diode with its
breakdown of 20% higher than the output voltage can serve
as a minimum load if pre-loading is not acceptable. For a 5V
output, use a 6V Zener with cathode connected to the output.
Output Short Protection
When the output is heavily overloaded or shorted, the
reflected SW pin waveform rings longer than the internal
blanking time. After the 350ns minimum switch-off time,
the excessive ring falsely trigger the boundary mode
detector and turn the power switch back on again before
the secondary current falls to zero. Under this condition,
the LT8300 runs into continuous conduction mode at
750kHz maximum switching frequency. Depending on the
V
IN
supply voltage, the switch current may run away and
exceed 260mA maximum current limit. Once the switch
current hits 520mA over current limit, a soft-start cycle
initiates and throttles back both switch current limit and
switch frequency. This output short protection prevents the
switch current from running away and limits the average
output diode current.
applicaTions inForMaTion
Design Example
Use the following design example as a guide to design
applications for the LT8300. The design example involves
designing a 12V output with a 120mA load current and an
input range from 36V to 72V.
V
IN(MIN)
= 36V, V
IN(NOM)
= 48V, V
IN(MAX)
= 72V,
V
OUT
= 12V, I
OUT
= 120mA
Step 1: Select the Transformer Turns Ratio.
N
PS
<
150V
V
IN(MAX)
V
LEAKAGE
V
OUT
+ V
F
V
LEAKAGE
= Margin for transformer leakage spike = 30V
V
F
= Output diode forward voltage = ~0.3V
Example:
N
PS
<
150V
72V
30V
12V
+
0.3V
= 3.9
The choice of transformer turns ratio is critical in deter-
mining output current capability of the converter. Table 4
shows the switch voltage stress and output current capa-
bility at different transformer turns ratio.
Table 4. Switch Voltage Stress and Output Current Capability
vs Turns Ratio
N
PS
V
SW(MAX)
at
V
IN(MAX)
(V)
I
OUT(MAX)
at
V
IN(MIN)
(mA) DUTY CYCLE (%)
1:1 84.3 84 15-25
2:1 96.6 135 25-41
3:1 108.9 168 34-51
Since both N
PS
= 2 and N
PS
= 3 can meet the 120mA output
current requirement, N
PS
= 2 is chosen in this example
to allow more margin for transformer leakage inductance
voltage spike.
LT8300
17
8300f
applicaTions inForMaTion
Step 2: Determine the Primary Inductance.
Primary inductance for the transformer must be set above
a minimum value to satisfy the minimum switch-off and
switch-on time requirements:
L
PRI
t
OFF(MIN)
N
PS
V
OUT
+ V
F
( )
I
SW(MIN)
L
PRI
t
ON(MIN)
V
IN(MAX)
I
SW(MIN)
t
OFF(MIN)
= 350ns
t
ON(MIN)
= 160ns
I
SW(MIN)
= 52mA
Example:
L
PRI
350ns 2 (12V + 0.3V)
52mA
= 166µH
L
PRI
160ns 72V
52mA
= 222µH
Most transformers specify primary inductance with a toler-
ance of ±20%. With other component tolerance considered,
choose a transformer with its primary inductance 20% to
40% larger than the minimum values calculated above.
L
PRI
= 300µH is then chosen in this example.
Once the primary inductance has been determined, the
maximum load switching frequency can be calculated as:
f
SW
=
1
t
ON
+ t
OFF
=
1
L
PRI
I
SW
V
IN
+
L
PRI
I
SW
N
PS
(V
OUT
+ V
F
)
I
SW
=
V
OUT
I
OUT
2
η V
IN
D
Example:
D =
(12V
+
0.3V) 2
(12V + 0.3V) 2 + 48V
= 0.34
I
SW
=
12V 0.12A 2
0.85 48V 0.34
= 0.21A
f
SW
= 260kHz
The transformer also needs to be rated for the correct
saturation current level across line and load conditions. A
saturation current rating larger than 400mA is necessary
to work with the LT8300. The 10396-T022 from Sumida
is chosen as the flyback transformer.
Step 3: Choose the Output Diode.
Two main criteria for choosing the output diode include
forward current rating and reverse voltage rating. The
maximum load requirement is a good first-order guess
as the average current requirement for the output diode.
A conservative metric is the maximum switch current limit
multiplied by the turns ratio,
I
DIODE(MAX)
= I
SW(MAX)
• N
PS
Example:
I
DIODE(MAX)
= 0.52A
Next calculate reverse voltage requirement using maxi-
mum V
IN
:
V
REVERSE
= V
OUT
+
V
IN(MAX)
N
PS
Example:
V
REVERSE
= 12V +
72V
2
= 48V
The SBR0560S1 (0.5A, 60V diode) from Diodes Inc. is
chosen.
LT8300
18
8300f
Step 4: Choose the Output Capacitor.
The output capacitor should be chosen to minimize the
output voltage ripple while considering the increase in size
and cost of a larger capacitor. Use the equation below to
calculate the output capacitance:
C
OUT
=
L
PRI
I
SW
2
2 V
OUT
V
OUT
Example:
Design for output voltage ripple less than 1% of V
OUT
,
i.e., 120mV.
C
OUT
=
300µH (0.21A)
2
2 12V 0.12V
= 4.6µF
Remember ceramic capacitors lose capacitance with ap-
plied voltage. The capacitance can drop to 40% of quoted
capacitance at the maximum voltage rating. So a 10uF, 16V
rating ceramic capacitor is chosen.
Step 5: Design Snubber Circuit.
The snubber circuit protects the power switch from leakage
inductance voltage spike. A DZ snubber is recommended
for this application because of lower leakage inductance
and larger voltage margin. The Zener and the diode need
to be selected.
The maximum Zener breakdown voltage is set according
to the maximum V
IN
:
V
ZENER(MAX)
≤ 150V – V
IN(MAX)
Example:
V
ZENER(MAX)
≤ 150V – 72V = 78V
applicaTions inForMaTion
A 68V Zener with a maximum of 72V will provide optimal
protection and minimize power loss. So a 68V, 0.5W Zener
from On Semiconductor (MMSZ5266BT1G) is chosen.
Choose a diode that is fast and has sufficient reverse
voltage breakdown:
V
REVERSE
> V
SW(MAX)
V
SW(MAX)
= V
IN(MAX)
+ V
ZENER(MAX)
Example:
V
REVERSE
> 144V
A 150V, 0.6A diode from Diodes Inc. (BAV20W) is chosen.
Step 6: Select the R
FB
Resistor.
Use the following equation to calculate the starting value
for R
FB
:
R
FB
=
N
PS
(V
OUT
+ V
F
)
100µA
Example:
R
FB
=
2 (12V
+
0.3V)
100µA
= 246k
Depending on the tolerance of standard resistor values,
the precise resistor value may not exist. For 1% standard
values, a 243k resistor in series with a 3.01k resistor
should be close enough. As discussed in the Application
Information section, the final R
FB
value should be adjusted
on the measured output voltage.

LT8300HS5#TRPBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators 150V, 300mA Micropower Isolated Flyback Converter
Lifecycle:
New from this manufacturer.
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