STEVAL-ILL052V1

For further information contact your local STMicroelectronics sales office.
October 2012 Doc ID 023797 Rev 1 1/4
4
STEVAL-ILL052V1
48 V - 130 W high efficiency converter with PFC for LED street
lighting applications based on L6562 and L6599 - European version
Data brief
Features
Extended European input mains range: 177 to
277 V
AC
- frequency 45 to 55 Hz
Output voltage: 48 V at 2.7 A
Long-life electrolytic capacitors not used
Mains harmonics: in accordance with
EN61000-3-2 Class C
Efficiency at full load: greater than 90%
EMI: in accordance with EN55022 Class B
Safety: double insulation, in accordance with
EN60950, SELV
Dimensions: 75 x 135 mm, 30 mm maximum
component height
No heatsinks needed
PCB: single side, 35 μm, FR-4, mixed
PTH/SMT
RoHS compliant
Description
The STEVAL-ILL052V1 demonstration board
implements a 130 W LED power supply for street
lighting.
The circuit is composed of two stages: a front-end
PFC using the L6562AT and an LLC resonant
converter based on the L6599AT.
What distinguishes this design is its very high
efficiency, extended European input mains range
(177-277 V
AC
) operation, and long-term reliability.
Because reliability MTBF (mean time between
failures) in power supplies is typically affected by
the high failure rate of electrolytic capacitors,
unless using very high-end, expensive types, the
STEVAL-ILL052V1 demonstration board offers an
innovative design approach using film capacitors
from EPCOS in place of electrolytic capacitors.
Thanks to the high efficiency achieved, no
heatsinks are required.
The STEVAL-ILL052V1 demonstration board also
provides protection against overload or short-
circuit, open-loop by each stage, or input
overvoltage, with auto-restart.
www.st.com
Schematic diagram STEVAL-ILL052V1
2/4 Doc ID 023797 Rev 1
1 Schematic diagram
Figure 1. 48 V - 130 W street lighting SMPS - European version with TS2431
VCC
VIN
VIN
VCC
VCC
48V@2.7A
GB6
177-277Vac
R44
N.M.
R44
N.M.
1
2
J2
MKDS 1,5/ 2-5,08
J2
MKDS 1,5/ 2-5,08
C25
470P
C25
470P
D1
1N4007
D1
1N4007
R6
1M0
R6
1M0
C9
10N
C9
10N
1
2
3
J1
MKDS 1,5/ 3-5,08
J1
MKDS 1,5/ 3-5,08
D9
LL4148
D9
LL4148
R14
390K
R14
390K
C12
0R0
C12
0R0
R41
4K7
R41
4K7
R25
82K
R25
82K
RX1
0R0
RX1
0R0
1
3
2
Q7
BC847C
Q7
BC847C
2
1
3
Q4
STD10NM60N
Q4
STD10NM60N
C24
4u7
C24
4u7
R11
4K7
R11
4K7
D16
LL4148
D16
LL4148
C33
10N
C33
10N
U5
TS2431AILT
U5
TS2431AILT
3
4
1
2
L2
2019.0002
L2
2019.0002
R38
2M2
R38
2M2
RX2
0R0
RX2
0R0
C36
N.M.
C36
N.M.
D5
LL4148
D5
LL4148
C32
220N
C32
220N
R33
N.M.
R33
N.M.
1
3
2
Q8
BC847C
Q8
BC847C
C35
220N
C35
220N
1
32
Q1
BC847C
Q1
BC847C
R16
39K
R16
39K
D19
LL4148
D19
LL4148
C31
220N
C31
220N
R56
N.M.
R56
N.M.
C4
470N-X2
C4
470N-X2
R55
470R
R55
470R
+
_
~
~
D3
GBU8J
+
_
~
~
D3
GBU8J
R7
2M0
R7
2M0
R15
39K
R15
39K
R45
220K
R45
220K
R4
1M2
R4
1M2
C40
10uF
C40
10uF
R57
100R
R57
100R
R10
1M2
R10
1M2
R36
4K7
R36
4K7
C27
220N
C27
220N
F1
FUSE T4A
F1
FUSE T4A
R39
51R
R39
51R
R47
220K
R47
220K
R17
0R0
R17
0R0
R22
15K
R22
15K
D12
STPS10150CG
D12
STPS10150CG
R50
10K
R50
10K
R19
0R0
R19
0R0
C5
5uF
C5
5uF
RV1
300Vac
RV1
300Vac
R12
2M0
R12
2M0
C30
10uF
C30
10uF
C2
470N-X2
C2
470N-X2
R26
15K
R26
15K
2
1
3
Q5
STD10NM60N
Q5
STD10NM60N
C10
1uF
C10
1uF
D7
BZV55-B15
D7
BZV55-B15
R13
120K
R13
120K
R34
0R39
R34
0R39
R20
680K
R20
680K
C7
5uF
C7
5uF
R8
120K
R8
120K
R3
10R
R3
10R
R62
100K
R62
100K
D18
LL4148
D18
LL4148
C13
10uF
C13
10uF
R42
10K
R42
10K
R5
120K
R5
120K
C11
220N
C11
220N
R58
150K
R58
150K
L3
3.3uH-4.7A
L3
3.3uH-4.7A
R9
1M5
R9
1M5
C3
470N-X2
C3
470N-X2
R32
270K
R32
270K
R37
6K8
R37
6K8
D2
STTH3L06U
D2
STTH3L06U
R59
1R5
R59
1R5
D21
BZV55-B24
D21
BZV55-B24
Z1
PCB REV.0.2
Z1
PCB REV.0.2
2
7
6
4
9
10
14
8
11
12
13
T1
1860.0013
T1
1860.0013
1
2
3
Q3
N.M.
Q3
N.M.
C41
N.M.
C41
N.M.
R24
1M4
R24
1M4
C39
470N
C39
470N
C22
100N
C22
100N
R21
33R
R21
33R
C37
N.M.
C37
N.M.
D22
BZV55-B24
D22
BZV55-B24
D20
STPS1L60A
D20
STPS1L60A
C20
15N
C20
15N
D11
STPS10150CG
D11
STPS10150CG
I.sense
1
GND
2
Vctrl
3
Ictrl
4
OUT
5
VCC
6
U4
SEA05 - N.M.
U4
SEA05 - N.M.
R23
100R
R23
100R
C34
220PF
C34
220PF
D17
BZV55-B24
D17
BZV55-B24
R27
470R
R27
470R
R61
N.M.
R61
N.M.
R60
8K2
R60
8K2
C21
220N
C21
220N
D13
LL4148
D13
LL4148
R54
2K2
R54
2K2
R18
56K
R18
56K
R31
0R0
R31
0R0
R1
N.M.
R1
N.M.
INV
1
COMP
2
MULT
3
CS
4
ZCD
5
GND
6
GD
7
VCC
8
U1
L6562AT
U1
L6562AT
11 3
9 5
L1
1974.0001
L1
1974.0001
R2
1M0
R2
1M0
D6
LL4148
D6
LL4148
2
1
3
Q2
STF22NM60N
Q2
STF22NM60N
D23/JPX9
JUMPER
D23/JPX9
JUMPER
C38
N.M.
C38
N.M.
1
32
Q6
BC847C
Q6
BC847C
1
2
4
3
U3
SFH617A-2X009
U3
SFH617A-2X009
R43
10K
R43
10K
C19
100N
C19
100N
C8
2N2-Y1
C8
2N2-Y1
D24
LL4148
D24
LL4148
R30
0R0
R30
0R0
C1
2N2-Y1
C1
2N2-Y1
R53
100R
R53
100R
D4
LL4148
D4
LL4148
D14
LL4148
D14
LL4148
C26
4N7
C26
4N7
C15
15N
C15
15N
CSS
1
DELAY
2
CF
3
RFMIN
4
STBY
5
ISEN
6
LINE
7
GND
10
LVG
11
VCC
12
NC
13
OUT
14
HVG
15
VBOOT
16
DIS
8
PFC-STOP
9
U2
L6599AT
U2
L6599AT
D15
BZV55-B24
D15
BZV55-B24
C6
5uF
C6
5uF
R51
N.M.
R51
N.M.
C17
4u7
C17
4u7
R46
51R
R46
51R
C16
220P
C16
220P
R29
N.M.
R29
N.M.
D10
N.M.
D10
N.M.
C18
4u7
C18
4u7
R49
0R0
R49
0R0
D8
LL4148
D8
LL4148
R52
10R
R52
10R
STEVAL-ILL052V1 Revision history
Doc ID 023797 Rev 1 3/4
2 Revision history
Table 1. Document revision history
Date Revision Changes
25-Oct-2012 1 Initial release.

STEVAL-ILL052V1

Mfr. #:
Manufacturer:
STMicroelectronics
Description:
LED Lighting Development Tools 48 V - 130 W high efficiency converter with PFC for LED street lighting applications based on L6562 and L6599 - European version
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

Products related to this Datasheet